general problems of the 2023 Tesla Model Y - part 1

What component or system failed or malfunctioned, and is it available for inspection upon request? the front driver-side control arm came loose after two bolts fell out. The vehicle had no prior accidents, and the failed area can be inspected if needed. How was your safety or the safety of others put at risk? the front driver side of the car suddenly dropped onto the wheel while I was backing into a parking spot. If this had happened at highway speed, it could have caused a very serious accident, loss of control or potential death. Has the problem been reproduced or confirmed by a dealer or independent service center? the problem was confirmed after the vehicle was inspected and the two missing control-arm bolts were identified. The car was not safe to drive after the failure. Has the vehicle or component been inspected by the manufacturer, police, insurance representatives or others? the vehicle was inspected after the incident by a service center or mechanic. It has not been inspected by the manufacturer, police, or insurance unless otherwise noted. Were there any warning lamps, messages or other symptoms of the problem prior to the failure, and when did they first appear? there were no warning lights, messages, or noticeable symptoms before the failure. It happened suddenly while I was backing into a parking spot.

Both the right (April 2024) and now left (Aug 2026) upper control arm bolt became loose. The left created damage. Now I routinely check the bolts and now on a check on the right it loosen naturally freely spinning by hand. Caught the right bolt early before damage and serious safety issue. Note this is a wide issue and NHTSA should issue a wider recall as Tesla argues about repairs and doesn’t take this seriously. [xxx] information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

Defect summary: front suspension lower lateral link bolt backing out / stripped internal subframe weld-nut threads. Incident description: while driving, the vehicle developed front-end suspension instability / clunking. Upon inspection by Tesla service, technicians determined that the lateral link attachment bolt stripped the internal subframe threads, requiring a complete $4,599 subframe assembly replacement. Safety risk: lateral link bolt separation causes a complete loss of suspension alignment and wheel control without prior warning or dashboard alerts, creating an immediate crash hazard at highway speeds. Manufacturer response: the defect manifested immediately prior to logging the ticket at 20 miles past the basic vehicle limited warranty limit). Tesla refused warranty coverage, treating a known structural fastener defect as customer wear-and-tear and demanding $4,599 for subframe replacement.

A front bar on the lower front left of the car collapsed leaving 2 screws on the groung and steerling wheel not usable.

I experienced issues with the handling and suspension of this vehicle beginning in September 2024. I made an appointment and took it to Tesla in October 2024 at 10,484 miles, and the Tesla service center refused to look at the suspension because they were “unable to replicate” the crunching noise I was hearing on their test drive. In November 2024, I had a total control arm failure resulting in the vehicle needing to be towed to the Tesla service center. The repair was a retorque, but I still experienced issues I was told were “normal” because of the vehicle’s weight. The issue became worse in July 2026. Please see August 2026 invoice for very concerning notes regarding the vehicles state after Tesla told me it was “normal. ” invoice indicates “the right hand lateral link bolt was held by a few threads and the top nut was no longer welded on the subframe. ” this could have caused a deadly accident when steering at highway speeds, but Tesla said the noises I was hearing when turning were normal. I urge NHTSA to investigate this as it seems to be a common issue with 2020-2023 Model Y’s suspensions. How many others have been turned away by Tesla because they were unable to replicate an intermittent sound that they deemed as “normal” that could ultimately lead to essential components being held onto by “a few threads?”.

Yesterday, my Tesla Model Y 2022 suffered a catastrophic failure. The front lower forward control arm completely detached from the subframe due to a missing/fallen-out factory bolt. For the past couple weeks leading upto last night's incident, I've been hearing a "small thump/thud" sound whenever I accelerate the vehicle. I reported this issue to Tesla and arranged a service appointment for coming wed Aug 12 2026 but unfortunately the catastrophic failure occured last night 5 days before the scheduled service appointment.

Driver side lower control arm lost two bolts, can not drive.

This issue occurred on August 02, 2026 at around 3pm. I was parked and put my 2023 Tesla Model Y in reverse to give myself enough room to drive forward from being parked on road next to my house. While going into reverse, I heard a really loud bang noise coming from under the front section of the car. I put the car in park and got out to take a look around. At first I thought I had hit something while backing out but did not see any object in the reverse camera. So then I kneeled down and looked under the car and that's when I saw the passenger side front lateral arm of the suspension detached and left hanging down from the wheel. I let Tesla know what occurred using their app to message the company.

I am getting a creaking and clunking sound in my front passenger side suspension. It happens when I turn and go over bumps.

2023 Tesla Model Y, only 18,270 miles. While driving with my wife and children in the car, the front suspension/axle control arm disconnected from the wheel assembly. A large suspension bolt failed — it came out bent and heavily corroded (photos available). We heard an abnormal noise, then the steering stopped responding and the wheel splayed out of position. We were at low speed and stopped safely. The car was undriveable and had to be towed. The day before, we drove this same car on the highway at 75 mph. Had this failed then, with my family aboard, it would almost certainly have caused a serious or fatal crash. Critically, Tesla had sent us a notice that the vehicle needed service. We scheduled it per their availability for Aug 6 — but the control arm failed before that date. We were never told the car was unsafe to drive. Had we known we were at risk, we would never have driven it with our children. The vehicle was inspected by a Tesla service center. Tesla did not fully cover the repair — I was charged — and the lateral/structural damage from the failure was not fixed. Insurance was used to tow the car (also at our cost). The failed bolt and suspension components are in our possession and available for inspection on request. Cause: unknown — I am not a mechanic — but a bent, corroded suspension bolt and a disconnected control arm on an 18,000-mile vehicle indicate a premature failure of a suspension/axle fastener. I request that the manufacturer and NHTSA inspect the component. This is a serious loss-of-steering hazard.

The control arms are defective on this vehicle for the second time. I began hearing a clunking sound when I would turned the vehicle in July 2026. When the sound got louder and sharp left turns felt less controlled, I took the vehicle to a local independent tire repair shop immediately. They told me the left control arm was cracking badly, so I made an appointment with Tesla. Tesla is currently replacing my control arms for the second time. They also found additional suspension issues with the sway bar links. Previously, I experienced total control arm failure in November 2024 when the vehicle had less than 14,000 miles and was less than a year old. This resulted in the car being towed to the Tesla service center for complete control arm replacement. This jeopardized the safety of both myself and other drivers as I had no control of the vehicle’s steering. In July 2026, when I started to hear the same sounds indicating control arm failure, I brought the vehicle into a repair facility immediately to get it diagnosed to prevent such a dangerous incident from happening to me again. This is a serious defect in the 2023 Model Y, and upon research I discovered there are numerous control arm complaints, making this vehicle defect a hazard to potentially millions of drivers.

While exiting a parking space, I noticed a very obvious clunking sound from the front of the car. As I started driving slowly and moving the steering wheel back and forth, there would be a loud clunk and a bump in the steering wheel when moving it from the right back to center. I drove home 30 miles very carefully and called Tesla when I got there. They set up a tow and fixed the car under warranty. They said bolts had loosened on the front lower lateral link assembly. Safety was at risk due to the possibility of my car falling to the ground and not being able to steer. In the right setting, this could have cause a major accident. I did not receive any warning lamps or any warnings of any kind. There was never a clunk until the bolt was fully out. The car didn't steer or drive any differently either so no way to know something was wrong.

I am experiencing a loud, persistent creaking and groaning noise coming from the front suspension of my 2023 Tesla Model Y whenever the vehicle travels over bumps, uneven road surfaces, or during low-speed steering maneuvers. This structural front-end noise raises immediate safety concerns regarding a potential premature failure of critical suspension components, specifically the front lower lateral links or upper control arm ball joints. I am deeply concerned that this component wear could lead to a sudden detachment of the suspension link while driving, resulting in a sudden loss of steering control and an immediate crash hazard. Tesla is aware of widespread suspension issues in these Model Years, but there is currently no active safety recall to protect owners from catastrophic part failure. I am filing this to urge a mandatory safety recall before a serious failure occurs. I have just over 63,000 miles.

While driving, the front lower suspension lateral link (fore link) completely detached and separated from the subframe. The aluminum arm dropped down, pulling entirely free from its mounting bushing and shredding the plastic underbody aero shield. The failure caused a sudden and immediate loss of wheel alignment and camber control, making the vehicle entirely unsafe to drive and requiring an emergency tow. There was absolutely no impact, collision, or external road hazard that caused this failure; the component separated entirely due to structural or fastener failure.

Power steering is giving difficulty while driving on the highway, stiffens up and hardens and makes it difficult to steer to the left or the right. Took it to the dealer, they confirmed needed a new steering rack, checked online quite some people with the same issue especially with their cars coming from the same year. No warning lamps doesn’t show up on the screen, took to Tesla dealership and they ran a diagnostics and then confirmed.

My 2023 Tesla Model Y experienced a serious front suspension/control-arm fastener failure while I was driving on a road trip from phoenix, az to los angeles, CA. The incident occurred in riverside, CA. The vehicle has approximately 40,000 miles and is still within Tesla’s basic vehicle limited warranty. One front a-arm/control-arm bolt came completely out, and another related front suspension bolt was found loose. The tire and wheel are not damaged and are not flat. The vehicle became unsafe and undrivable. Tesla’s app initially categorized the issue as a flat tire, but this is not a tire issue. It is a front suspension fastener failure that could have caused loss of control, especially at highway speed. I am aware Tesla previously issued service bulletin sb-22-31-002, also associated with NHTSA recall campaign 22v895000, involving certain Model Y vehicles where front suspension lateral link fasteners may not have been properly attached. Tesla reportedly limited that campaign to a small affected population, and my VIN was not included. However, my vehicle appears to have suffered a very similar front suspension fastener failure. I am asking NHTSA to review whether this issue may affect vehicles beyond the originally identified population. Tesla should inspect the front suspension fasteners, control arm/lateral link mounting points, torque condition, threads, steering components, and alignment, and should determine whether the failure was caused by improper torque, defective fastener retention, assembly issue, or another safety defect.

I was driving the vehicle and heard a lot crack and felt the steering wheel unstable. Whenever I would turn the steering wheel the car would make crackling noises and I would feel the car go up as I was driving. When I was turning into my driveway the car felt like the whole left wheel had fallen off, according to my spouse she said the wheel looked like it was folding in as a turn and the car was elevating. We made an appointment with Tesla service senter and we had to get our car towed since it was not drivable. I went to speak with the Tesla agent and they had told me there was wear and tear on both lower front arm links and that they had replaced them. My car has only 19,000 miles so that seemed extremely strange and fast. The following day as I was cleaning my driveway I noticed a big suspension bolt on the ground, I took a picture of the bolt and sent it to my agent and he confirmed it was form the suspension bolt. Something they never mentioned until I found the bolt in my driveway. They repaired the issue according to them, we had no messages or indications of something going on. We also noticed that our wheels were getting worn down unevenly due to this. This is a family vehicle which is concerning that we could’ve had a more serious accident if it would’ve happened at a highway or on a trip.

Clicking noise in rear suspension upon acceleration and assistive braking. First time I brought it in the Tesla service center lubricated the halfshafts. Clicking went away but returned a little over a month later. 2nd time the Tesla service center adjusted torque on suspension. Looking at thread online this seems to be a common issue with older Tesla Model Y. These are not normal maintenance items. I am worried about the safety of the suspension with this vehicle and how long it will be safe to drive before additional fixes, checking proper torque is required.

A day or two before the incident a warning displayed on the computer that was very vague. I didn't notice any issues with the steering or suspension at the time. I believe I scheduled an appointment but it was two weeks out at the Tesla service center. On June 4 as I pulled into my driveway I heard a noise and then struggled to get the car into the driveway completely and avoided the garage altogether. The driveway is fairly flat. In the driveway I found a large bolt that had fallen out of the suspension. The car was undriveable at this point and had to be towed to the service center. The front lower lateral assembly was replaced. If this had happened while driving at any rate of speed I don't know how I would have avoided any obstacles. I have some pictures of the front suspension area but I couldn't tell anything was wrong from them.

The contact owns a 2023 Tesla Model Y. The contact stated that while driving the vehicle on the highway at an undisclosed speed, she heard a loud noise and suddenly lost control of the vehicle. The contact was able to pull off to the side of the road while the vehicle made a loud squealing noise and swerved simultaneously. The contact stated that her passenger side wheel had came off and a bolt. The vehicle was towed three separate times: first to a nearby parking lot, then to the contact's residence, and finally to the dealership. The vehicle was not officially diagnosed, but the contact noted that the lower suspension component was completely separated from the front passenger side wheel and touching the ground. The vehicle was not repaired. The manufacturer was not notified of the failure. The failure mileage was 29,844.

While parking my Tesla in my driveway, I suddenly lost the ability to steer the vehicle. After exiting the vehicle, I noticed that the front driver’s side wheel was locked. I looked underneath the vehicle and observed that components of the front suspension had collapsed. The vehicle could not be driven and required towing to a Tesla service center. Tesla repaired the vehicle under the manufacturer’s warranty at no cost to me. Immediately before arriving home, I had been driving on the highway with my children in the vehicle. If this suspension failure had occurred while traveling at highway speed instead of while parking, it could have resulted in a loss of vehicle control and a serious crash. I am submitting this report because I believe this represents a significant safety concern. The Tesla service invoice does not accurately reflect the concern I reported. I did not bring the vehicle in because of a noise or vibration. While parking in my driveway, I suddenly lost steering, the driver’s front wheel locked, and the front suspension collapsed, leaving the vehicle undrivable. The vehicle was towed to Tesla. Tesla replaced multiple front suspension components under warranty, including both front lower compliance links, both front lower lateral links, and the left front halfshaft. The attached photos show the vehicle before it was towed. I suddenly lost steering while parking, the driver’s front wheel locked, and the vehicle became undrivable. Although the Tesla invoice lists the concern as “noise or vibration,” the vehicle was actually towed because of this suspension failure.

While driving, a critical heavy-duty front lower control arm / lateral link bolt completely detached from my vehicle and was found intact on the ground with factory green threadlocker still visible on the threads. The undercarriage and chassis show absolutely zero signs of external impact, scrape, or road hazard damage. This structural failure caused an immediate, severe safety hazard, rendering the vehicle completely unsafe to drive due to a catastrophic risk of wheel separation and total loss of steering control. This exact component failure is identical to Tesla's historical safety recalls, specifically NHTSA recall campaign number 21v835000 and its expansions, which explicitly state: "the front suspension lateral link bolts may not have been secured to the correct specifications. . . Causing the fasteners to loosen over time and separate from the sub-frame. " because the bolt loosened and fell out over time due to insufficient factory torque, the loose component put uneven mechanical stress on the lower control arm, resulting in the complete failure and damage of the control arm assembly. Tesla service center has refused to honor this as a latent manufacturing defect, hiding behind warranty expiration. They have unconscionably misclassified a known, life-threatening production defect as standard "wear and tear," forcing me to pay a $265 diagnostic fee and the full cost of a complete control arm replacement under protest. I am filing this report because Tesla is actively endangering consumers by failing to expand their suspension fastener recall to cover vehicles experiencing the exact same catastrophic manufacturing defect outside the arbitrary warranty period. Nhtsa odi complaint records show multiple substantially similar failures outside Tesla’s recall VIN population, including odi nos. 11630487, 11554803, 11494976, 11493354, 11486040, 11689987, 11675200, and 11632785 for Model Y vehicles, and odi nos. 11720800, 11705487, 11675676, 11664858, 11637813, etc.

While making a normal right turn at low speed in a residential neighborhood, I heard knocking sounds from inside the vehicle and immediately lost steering control. I had to physically force the wheel back into position to regain control of the car. After the initial incident, every right turn and brake application produced a loud rubber grinding sound accompanied by significant loss of steering control. The vehicle was completely unsafe to drive. Tesla previously issued recall sb-22-31-002 for 2023 Model Y vehicles for improperly torqued front lower lateral link fasteners at the factory which are the exact same components that failed on my vehicle. Tesla confirmed my VIN was not included in the recall. The vehicle has been driven normally with no accidents or abuse. Mileage at time of failure was approximately 58,000 miles.

Bolt fell out of the lateral control arm on the front left wheel. Car was inoperable.

Clicking/thumping on sharper turns a day before the issue. Then today, there was a loud clunk while driving. When I was reversing into my driveway, there was scraping noises and resistance. Upon exiting the vehicle, I saw the passenger side front control arm loose. It is now inoperable.

On may 4, 2026, at approximately 9:10 am, the 2023 Tesla Model Y was being operated at low speed in a parking lot while backing into a parking space. As the driver turned the steering wheel to maneuver into the space, there was a clunk and the front driver-side wheel jerked. The driver stopped immediately, before fully entering the space. The front driver-side suspension had separated: the lower control arm/lateral link became detached at its attachment point, the wheel and rim tilted outward and folded under the wheel arch, and the front halfshaft (axle) pulled out of the front drive unit. The vehicle was immediately immobilized and could not be driven. No collision, curb strike, or impact occurred. The failure happened during a low-speed parking maneuver. Photographs taken at the scene before any recovery, on may 4, show the detached control arm intact and undamaged and the wheel folded under the arch, with the rim, tire, and adjacent bodywork undamaged. The vehicle was towed to a Tesla service location on may 6, 2026, and inspected. Tesla's repair estimate identified damage to both front suspension assemblies, including control arms, lateral links, suspension fasteners, the front crossmember/subframe, steering rack, halfshaft, and front drive unit. This failure mode — a front suspension lateral link/control arm separating from its attachment due to a fastener concern — is the same failure mode addressed by Tesla recall sb-22-31-002 (NHTSA campaign 22v895000) on certain 2023 Model Y vehicles, in which a loose fastener can allow the lateral link to separate from the sub-frame, causing loss of vehicle control. This VIN was not included in that recall campaign. Had this separation occurred at highway speed rather than during a low-speed parking maneuver, it could have caused a loss of control and a crash. No injuries occurred. No crash or fire occurred. The vehicle has approximately 56,480 miles. Photographs and the repair estimate are ava.

Vehicle brought to Tesla service plano TX for front-end rattle on bumpy roads at 49,951 miles. Technician found right front compliance arm split, left front compliance arm tearing, right front aft link starting to wear, left front aft link split at bushing, rear bolt for link loose, and opposite side nut separated from the subframe causing bolt to have zero tension. Tesla replaced entire front subframe assembly, both front lower lateral links, and both front lower compliance links under basic vehicle limited warranty. During the same visit, the technician performed a vehicle health check (form SC-25-00-016 r2) and documented additional rear suspension defects: rear lower fore links have play and rear upper fore link bushings have excessive travel. Technician marked the suspension section as repair/replace. Service center declined warranty coverage on the rear, calling it normal wear despite the technician's findings. This is the second major warranty visit. At 14,928 miles in September 2024, Tesla austin replaced the power conversion system, 16v li-ion battery, and pyrotechnic battery disconnect due to a loose harness connector causing vehicle shutdown warnings. Vehicle was manufactured at Tesla gigafactory austin TX. A separated subframe nut is a structural safety defect that could result in wheel alignment shift and loss of vehicle control. I drove this vehicle with my family including two children before the defect was discovered. Tesla service plano, service number xxx, service advisor owen v [xxx] information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

On the evening of April 8th 2026, my wife was driving our 2023 Tesla Model Y home in san francisco, CA when she noticed unusual noise coming from the front left wheel area. The vehicle was otherwise functioning normally aside from the noise. The following morning, I inspected the vehicle and found a large hex bolt (class 10. 9 grade) on the ground directly beneath the car. The front left wheel was binding and the vehicle was completely undrivable — the wheel felt stuck and made grinding/scraping noises when attempting to move. Based on the bolt size, grade, and location, this appears to be a front suspension lateral link fastener that detached from the subframe. This is the same defect described in NHTSA recalls 21v-835, 22v-895, and 23v-235, involving under-torqued or improperly secured front suspension fasteners on Tesla Model Y vehicles. The vehicle had 28,482 miles at the time of the incident. There was no prior collision, impact, or road hazard event. No warning or alert appeared on the Tesla touchscreen at any point. The vehicle displayed no diagnostic message despite having a compromised suspension component.

While performing a low-speed reverse turn into a driveway, a loud clunk was heard and the driver side front wheel completely separated from alignment. The vehicle became immediately undrivable. Upon inspection, the ball joint retaining nut was found to be absent from the front driver side suspension assembly. No torque verification mark was present on the fastener. The vehicle is currently at an authorized Tesla service center for repair and is available for inspection. Safety risk: complete loss of wheel alignment and directional control. Failure occurred at low speed in a private driveway. Had this occurred at highway speed the consequences could have been catastrophic. Confirmed by dealer: an authorized Tesla service advisor confirmed that a technical service bulletin exists in Tesla’s system for this exact condition. No owner notification was issued prior to failure. The advisor confirmed the retaining nut is installed by an automated robot assembly process with no human torque verification step and no verification mark applied. Prior warning symptoms: none. No warning lamps, no messages, no audible symptoms prior to catastrophic failure. The absence of a retaining nut on a safety-critical suspension fastener with no quality verification process represents a systemic assembly defect potentially affecting all vehicles produced under the same assembly process.

The bolts attaching the front passenger wheel's lower lateral link to the body fell out. Luckily this occurred while pulling into a parking lot. Once both bolts had fallen out the vehicle was not steerable. There have been many instances of this reported online, but usually they occur with far fewer miles and I was not experiencing the symptoms. The day prior there was an alert stating that an alignment was needed but it was still okay to drive. I could tell there was a slight alignment issue while driving. The vehicle was towed to a Tesla service center and is currently being repaired.

I was driving on the freeway and suddenly my care start moving to the right and screen shows me the message steering alignment service recommended ok to drive. When I stopped the vehicle one of the bolts fell off from underneath of the car and I was no longer able to turn the wheels. I towed the car to Tesla burlingame dealership, and they told me that I have to replace front lateral link assembly, nut and washer, half shaft assembly front. Even though Tesla stuff confirmed my issue I the same as previous recall but because my VIN number not in the list and this is wearable parts I have to pay 2000. 00.

Left lower control arm link failure. No collisions had occurred in the history of the vehicle, and small sounds were heard prior to failure, with the total failure sound being obvious. No system malfunction warnings were displayed.

While driving under normal conditions, without any prior impact, collision, or road hazard, the control arm on my vehicle suddenly detached. This occurred during active driving and caused an immediate loss of vehicle stability and control. The failure happened without warning and posed a serious safety risk. At the time of the incident, my children were in the vehicle, which significantly increased the danger. The vehicle had not been involved in any accident or misuse. This appears to be a potential manufacturing or assembly defect involving a critical suspension component. Tesla towed the vehicle and repaired it at no cost. However, a suspension/control arm failure during normal driving is a serious safety concern that could lead to loss of steering control and possible crash. I am reporting this incident for safety investigation purposes, as this type of failure may pose a broader risk to other drivers.

While driving, the car came to a sudden stop in the middle of the road, making a loud screeching sound. The sound persisted when the vehicle was made to drive. Checking underneath, I noticed a large bolt fell off. Along with the noise, the suspension also felt very stiff while driving forward. In any case, the car coming to a halt all of a sudden in the middle of the road is a life threatening experience and needs to be looked at.

On February 23, 2026, I was driving my 2023 Tesla Model Y under normal city conditions. While parallel parking at very low speed, I suddenly heard a loud metallic bang from the driver’s side of the vehicle. Immediately afterward, the vehicle lost mobility and the steering wheel became unresponsive and would not turn. I exited the vehicle and observed a detached metal suspension component and a bolt on the ground underneath the driver’s side. The vehicle was not drivable and required towing. I contacted Tesla roadside assistance through the Tesla app, and the vehicle was towed to Tesla service center in coral gables, florida. At the time of the incident, there had been no collision, no impact with a pothole, curb, or road debris, and no prior warning signs or noises indicating a developing issue. The failure occurred suddenly during a low-speed maneuver. Tesla service initially indicated that the vehicle was under warranty and that repairs would be covered if no external impact was found. However, after inspection, Tesla attributed the failure to an alleged “external impact” and declined warranty coverage, providing an estimate of approximately $4,000. After involving my insurance company, the vehicle was inspected by a Tesla-certified repair facility, which found significantly more extensive damage to the suspension system, estimating repairs at approximately $11,000. This incident represents a sudden and complete failure of suspension components resulting in immediate loss of steering control. Such a failure poses a serious safety risk, particularly if it were to occur at higher speeds, as it could lead to loss of vehicle control and a crash. I am reporting this issue as a potential safety defect involving suspension component separation and steering loss in a 2023 Tesla Model Y.