general problems of the 2005 Toyota 4Runner - part 1

64 problems related to suspension have been reported for the 2005 Toyota 4Runner. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Toyota 4Runner based on all problems reported for the 2005 4Runner.

1 Suspension problem

Failure Date: 05/28/2025

Entire body frame has excessive rust, holes, and cracks. It is available for inspection. Toyota dealership says it is safe to drive for now but it is failing. I feel any cracks, rust, holes, separation of frame components places all occupants and anyone near the vehicle at risk for when anything fails - this could be when the vehicle is on the expressway in motion (such as when the gm ignition switch failures happened), causing catastrophic loss of life, injuries, and damage to all. It's not a matter of "if" it happens, it's "when" it will happen. There are no warning lamps, messages, or other symptoms of the problem. The exterior, interior, braking, engine of the vehicle are in remarkable shape so it's very misleading. There are also 4runners on dealership lots that have significant rust, holes, and cracks in the frames that the dealership does not warn about, rather, they still have high for-sale values because the vehicle looks good otherwise.

2 Suspension problem

Failure Date: 12/07/2023

Excessive frame rusting. There are holes in the frame from rusting. At this point in time there isn’t anything I can do about the issues. Frame is unrepairable.

3 Suspension problem

Failure Date: 11/03/2023

Frame of the vehicle is showing rust corrosion. The frame are the same as the tacomas that were released the same year. The tacomas were granted frame replacement by Toyota but 4runners weren’t. Noticed a lot of other 4th generation 4runners are having the same issues.

4 Suspension problem

Failure Date: 04/19/2023

The contact owns a 2005 Toyota 4runner. The contact stated while the vehicle was at the independent mechanic for servicing, and he was informed that the sub frame was severely corroded. The dealer was notified of the failure and referred the contact to the manufacturer. The manufacturer was notified of the failure and referred the contact to the NHTSA hotline for assistance. The vehicle was not repaired. The failure mileage was approximately 166,000.

5 Suspension problem

Failure Date: 09/01/2022

My frame has rotted through, causing the rear bump stops to fall off, putting excessive wear on both frame and suspension components. In parts of the frame, it has rotted all the way around and caused a loss in structural integrity. Worst of all, there is a hole near the rear most strap holding the gas tank to the chassis, which is a risk to not only me and my pregnant wife but others driving on the road around me if it where to fall off. Looking at the body, there is no rust or corrosion. The same goes for the engine bay, the rust is entirely located on the frame. Mechanically, the vehicle is in excellent shape. It has now got to the point it will no longer pass a nys inspection.

6 Suspension problem

Failure Date: 03/25/2022

The frame on both sides of the vehicle in the front, where it connects under the radiator crossbar has rusted through. Not feeling to safe about this. Also the transmission cooling lines are also looking thin. The dealership I have maint. Done at informed me of this condition. Can send pictures if needed.

7 Suspension problem

Failure Date: 10/18/2021

Vehicle’s frame and suspension is showing major rust prematurely forming from the inside-out of the frame causing visible weakness in the structure of the frame that could cause engine or other suspension parts to fall off the frame of the car due to improper treatment of the frame. If I were to get in a car accident I don’t see the frame holding it’s structure. I would I highly suggest to have a safety recall done with frames with such damage.

8 Suspension problem

Failure Date: 09/22/2021

Brought the car in for an alignment and I was told they couldn’t do it because of all the damage to the frame from rust, parts of the frame are not even there anymore, the front row hooks are gone, they said that all this damage CA impact the handle of the car and that it can’t be properly aligned and possibly won’t pass inspection.

9 Suspension problem

Failure Date: 08/01/2021

Upon recent inspection of my vehicle, it was noted that the frame is severely corroded and rusted to the point where collapse or breaking of the frame is possible while driving. Apprently the frame was not properly treated for rust protection and can now be unsafe for driving. Enclosed are pictures of the rusted frame.

10 Suspension problem

Failure Date: 07/05/2021

Extensive, rapidly spreading rust throughout the vehicle's frame and fuel tank supports leaving little or nothing holding the fuel tank or areas of the suspension together. Vehicle cannot be safely placed on a lift for service because of thin metal in the bottom of the frame. .

11 Suspension problem

Failure Date: 11/27/2020

The frame underneath the front bumper is totally rusted and crumbling. My mechanic showed me yesterday and said the radiator would fall out. Also the control arrms to the front two wheels are very badly rusted.

12 Suspension problem

Failure Date: 08/18/2020

Front frame rusted beyond repair.

13 Suspension problem

Failure Date: 08/13/2020

The frame is rusting away.

14 Suspension problem

Failure Date: 04/12/2020

Vehicle has very excessive frame rust. Holes throughout entire frame making the vehicle unsafe to drive. Rusting from the inside out due to negligence on Toyotas part. This vehicle has the same exact frame that was recalled on the tacomas, tundras and sequoias. Please tell me why the 4runner was left out?.

15 Suspension problem

Failure Date: 01/30/2020

Excess frame rust. Mechanic states frame has severe rust all over the entire frame and is in eminent danger of completely rusting through. Major frame repair or replacement is needed.

16 Suspension problem

Failure Date: 01/01/2020

The frame is very rusty and looks like it's going to break soon. This is the same frame as a tacoma pickup.

17 Suspension problem

Failure Date: 11/08/2019

My vehicle failed inspection due to a hole in the frame. My vehicle has the same frame as the tacoma trucks that have frame rot and have already been recalled.

18 Suspension problem

Failure Date: 05/02/2019

Tl the contact owns a 2005 Toyota 4runner. The contact stated that years ago, an independent mechanic discovered severe corrosion on the undercarriage of the vehicle. The contact recently had a fuel leak failure which she linked to the corrosion on the vehicle. Neither the dealer nor the manufacturer had been notified of the failure. The vehicle was not repaired. The failure mileage was unknown.

19 Suspension problem

Failure Date: 04/16/2019

The fram is rusted and no time known will it give out n cause serious accident.

20 Suspension problem

Failure Date: 04/05/2019

Takata recall, I took my 2005 Toyota 4runner sr5 to a Toyota dealership today to get a tire rotation. They told me my frame was too rusted out to lift up for fear of harming my car. I had new tires put on at the same dealership in October and then new trd wheels installed at another dealership where not a single mechanic mentioned rust on my frame. Apparently it's my rear passenger side that has it the worst.

21 Suspension problem

Failure Date: 04/04/2019

I took my 4-runner to my mechanic on April 1, 2019 to have the brakes checked and a cv boot repaired. My mechanic called me the next day and informed me that the main support beam of the frame on the passenger side was rusted out and virtually missing on 3 of the 4 sides of the beam. He told me the vehicle could break in half if I hit a bump on the road.

22 Suspension problem

Failure Date: 02/13/2019

2005 Toyota 4runner sr5 was taken into a certified Toyota mechanic for inspection and the mechanic showed me the undercarriage of the vehicle, namely the frame and other associated parts. He warned that it would be difficult to perform maintenance on the vehicle if the frame is rotted through. The vehicle was put on a lift for inspection.

23 Suspension problem

Failure Date: 02/01/2019

Hi, I own a 2005 4runner and I am concerned about the heavy amount of rusting on the frame. The frame is rusty which is causing heavy flaking of the affected material. The body of the vehicle is pristine but I fear that the premature rusting of the frame will affect the ability to safely drive my 4runner in the future. I am a special education teacher with two young daughters and don't have the income to go out and replace the frame or buy a new vehicle. This 4runner is the only vehicle I own and is my daily driver. My students and their guardians depend on me to arrive safely to school everyday so there is consistency in my students' lives. I have seen many 4runners in this age range suffer from this same corrosion. I am concerned that my family will be injured in a minor accident or the vehicle's safety mechanisms failing because of frame damage. I am also concerned that I will lose my only means of transporting myself to work. I am a huge fan of Toyota, especially 4runners, and want to keep mine around for a long time. Keeping Toyota vehicles around for a long time is what the company was built upon.

24 Suspension problem

Failure Date: 01/20/2019

The frame is rusted out at the rear and at the radiator support and at the rear stabilizer on both sides and the rear bumper is rusted into on both sides of the frame in my opinion it is unsafe to use. My wife had a close call when the rear stabilizer broke the from the frame on both sides.

25 Suspension problem

Failure Date: 01/01/2019

Severe frame and front end rust, vehicle well taken care of> should have been part of tacoma recall!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!.

26 Suspension problem

Failure Date: 11/20/2018

Toyota dealer failed safety inspection due to rear suspension arm rusted off and a hole rusted through frame. Only has 124,000 miles. Toyota said that vehicle is unsafe to drive and rear end may lift during a hard stop. Rear brake lines are also rusted out.

27 Suspension problem

Failure Date: 11/13/2018

Frame and suspension mounting points rusted out causing a suspension mounting bracket failure. Vehicle was pulling away from stop.

28 Suspension problem

Failure Date: 11/09/2018

Frame and rear differential rust- extreme.

29 Suspension problem

Failure Date: 10/22/2018

The frame rusted through at the connecting point of the rear passenger side trailing arm. Much of the frame in this area is severely rotted by rust. I noticed that the vehicle was not tracking down the road very well, which was abnormal. Upon returning home I found the problem of the rusted frame.

30 Suspension problem

Failure Date: 09/03/2018

Inferior, steel , rusted frame and suspension, too dangerous to drive.

31 Suspension problem

Failure Date: 08/23/2018

The contact owns a 2005 Toyota 4runner. The contact stated that upon taking the vehicle to an independent mechanic, she was informed that significant corrosion had developed on the front end of the undercarriage. The contact was then referred by the independent mechanic to the dealer where she was informed that while was rust found on the undercarriage of the vehicle, the vehicle was safe to operate and no repairs were needed. A month after the dealer inspection, the contact stated that an abnormal sound was coming from her brake pedal upon depression without warning. Once the contact made it home, she had the vehicle towed to an independent mechanic. The mechanic initially informed her that the vehicle was a total loss however, he and another mechanic were able to remove a large portion of the rust and replaced the brake pads, rotors, power steering line, hose, and brake pads. Recently, contact stated that her son had driven the vehicle and that the vehicle began to exhibit the same brake failure that had been replaced by the mechanic. The manufacturer was notified of the failure but offered no assistance. The vehicle was not repaired. The failure mileage was approximately 93,000.

32 Suspension problem

Failure Date: 08/18/2018

Under body rust took to costco to replace tires - they say significant rust on left side. Tool to jiffy lube for oil change one week later - they say significant rust and cannot remove rear differential to replace fluid due to rusted bolt.

33 Suspension problem

Failure Date: 08/15/2018

2005 Toyota 4runner 156k miles with substantial rust and corrosion to frame to the point where mechanic can no longer service the vehicle.

34 Suspension problem

Failure Date: 08/01/2018

Tl the contact owns a 2005 Toyota 4runner. The contact stated that there was extensive rust and corrosion on the front and rear suspension as well as the frame of the vehicle. Langway Toyota of newport (285 e main rd, middletown, ri 02842, (401) 619-5400) diagnosed that the frame and rear axle mount were faulty, and further extensive servicing was required. The dealer was not authorized to repair the vehicle. The vehicle was inspected and diagnosed by an independent mechanic. The vehicle was not included in NHTSA action number: dp18002 (structure). The manufacturer was notified of the failure. The VIN was not available. The approximate failure mileage was 143,000.

35 Suspension problem

Failure Date: 08/01/2018

Too much rust on the frame of my car only have 63000 miles and always garaged.



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