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Technical Service Bulletins of the 2004 Ford F-550

There have been 122 technical service bulletins issued for the 2004 Ford F-550.

1 2004 Ford F-550 Sd gasoline engine turbo charger TSB (Bulletin 19245)

Bulletin Date: Jun. 1, 2006
Component: Gasoline engine turbo charger.
Bulletin Summary: Repeat turbocharger or vgt replacement.
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

2 2004 Ford F-550 Sd cooling exhaust system TSB (Bulletin 0617)

Bulletin Date: Apr. 1, 2006
Component: Cooling exhaust system.
Bulletin Summary: Voluntary emission recall 06e17 supplement #1: control module recalibration. Corrosion may exist at the electrode surface on the exhaust pressure (ep) sensor; fuel delivery timing during cold weather may not be optimal; and/or exhaust gas
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2003 Ford F-550, 2004 Ford F-550.

3 2004 Ford F-550 Sd engine TSB (Bulletin 052625)

Bulletin Date: Jan. 1, 2006
Component: Engine.
Bulletin Summary: Misfire, lack of power, buck/jerk, excessive smoke or crank/no start.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

4 2004 Ford F-550 Sd digital instrument panel TSB (Bulletin 06310)

Bulletin Date: Jan. 1, 2006
Component: Digital instrument panel.
Bulletin Summary: Water-in-fuel (wif) lamp on.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-150, 2003 Ford F-250, 2004 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2003 Ford F-550, 2004 Ford F-550.

5 2004 Ford F-550 Sd electrical system TSB (Bulletin 04194)

Bulletin Date: Jan. 1, 2006
Component: Electrical system.
Bulletin Summary: Water-in-fuel (wif) lamp.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550.

6 2004 Ford F-550 Sd fuel system TSB (Bulletin 19015)

Bulletin Date: Jan. 1, 2006
Component: Fuel system.
Bulletin Summary: Fuel conditioner. Low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust.
Vehicles covered in this TSB:
1999 Ford E Series, 2000 Ford E Series, 2001 Ford E Series, 2002 Ford E Series, 2003 Ford E Series, 2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 1999 Ford Excursion, 2000 Ford Excursion, 2001 Ford Excursion, 2002 Ford Excursion, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 1999 Ford F Super Duty, 2000 Ford F Super Duty, 2001 Ford F Super Duty, 2002 Ford F Super Duty, 2003 Ford F Super Duty, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550, 1999 Ford F-650, 2000 Ford F-650, 2001 Ford F-650, 2002 Ford F-650, 2003 Ford F-650, 2004 Ford F-650, 2005 Ford F-650, 2006 Ford F-650, 1999 Ford F-750, 2000 Ford F-750, 2001 Ford F-750, 2002 Ford F-750, 2003 Ford F-750, 2004 Ford F-750, 2005 Ford F-750, 2006 Ford F-750.

7 2004 Ford F-550 Sd cooling system TSB (Bulletin 052623)

Bulletin Date: Jan. 1, 2006
Component: Cooling system.
Bulletin Summary: Coolant degas bottle overflow - 6. 0l.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2006 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2006 Ford F-550.

8 2004 Ford F-550 Sd electrical system TSB (Bulletin 051511)

Bulletin Date: Jan. 1, 2006
Component: Electrical system.
Bulletin Summary: Diagnostic procedure for trailer tow lights or no power due to open fuse.
Vehicles covered in this TSB:
2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.
 

9 2004 Ford F-550 Sd engine and engine cooling TSB (Bulletin 041601)

Bulletin Date: Nov. 14, 2005
Component: Engine and engine cooling.
Bulletin Summary: Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running.
Vehicles covered in this TSB:
1998 Ford Crown Victoria, 1999 Ford Crown Victoria, 2000 Ford Crown Victoria, 2001 Ford Crown Victoria, 2002 Ford Crown Victoria, 2003 Ford Crown Victoria, 2004 Ford Crown Victoria, 2005 Ford Crown Victoria, 2006 Ford Crown Victoria, 1997 Ford E Series, 1998 Ford E Series, 1999 Ford E Series, 2000 Ford E Series, 2001 Ford E Series, 2002 Ford E Series, 2003 Ford E Series, 2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2001 Ford Escape, 2002 Ford Escape, 2003 Ford Escape, 2004 Ford Escape, 2005 Ford Escape, 2006 Ford Escape, 2005 Ford Escape Hybrid, 2000 Ford Excursion, 2001 Ford Excursion, 2002 Ford Excursion, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 1997 Ford Expedition, 1998 Ford Expedition, 1999 Ford Expedition, 2000 Ford Expedition, 2001 Ford Expedition, 2002 Ford Expedition, 2003 Ford Expedition, 2004 Ford Expedition, 2005 Ford Expedition, 2006 Ford Expedition, 2002 Ford Explorer, 2003 Ford Explorer, 2004 Ford Explorer, 2005 Ford Explorer, 1999 Ford F Super Duty, 2000 Ford F Super Duty, 2001 Ford F Super Duty, 2002 Ford F Super Duty, 2003 Ford F Super Duty, 1997 Ford F-150, 1998 Ford F-150, 1999 Ford F-150, 2000 Ford F-150, 2001 Ford F-150, 2002 Ford F-150, 2003 Ford F-150, 2004 Ford F-150, 2005 Ford F-150, 2006 Ford F-150, 2005 Ford F-250, 2006 Ford F-250, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550, 2000 Ford F53, 2001 Ford F53, 2002 Ford F53, 2003 Ford F53, 2005 Ford Five Hundred, 2006 Ford Five Hundred, 2005 Ford Freestyle, 2006 Ford Freestyle, 1998 Ford Mustang, 1999 Ford Mustang, 2000 Ford Mustang, 2001 Ford Mustang, 2002 Ford Mustang, 2003 Ford Mustang, 2004 Ford Mustang, 2005 Ford Mustang, 2006 Ford Mustang, 1996 Ford Taurus, 1997 Ford Taurus, 1998 Ford Taurus, 1999 Ford Taurus, 2000 Ford Taurus, 2004 Ford Taurus, 2005 Ford Taurus, 2006 Ford Taurus, 2003 Lincoln Aviator, 2004 Lincoln Aviator, 2005 Lincoln Aviator, 2002 Lincoln Blackwood, 2003 Lincoln Blackwood, 1998 Lincoln Continental, 1999 Lincoln Continental, 2000 Lincoln Continental, 2001 Lincoln Continental, 2002 Lincoln Continental, 2000 Lincoln LS, 2001 Lincoln LS, 2002 Lincoln LS, 2003 Lincoln LS, 2004 Lincoln LS, 2005 Lincoln LS, 2006 Lincoln LS, 1997 Lincoln Mark Viii, 1998 Lincoln Mark Viii, 1998 Lincoln Navigator, 1999 Lincoln Navigator, 2000 Lincoln Navigator, 2001 Lincoln Navigator, 2002 Lincoln Navigator, 2003 Lincoln Navigator, 2004 Lincoln Navigator, 2005 Lincoln Navigator, 2006 Lincoln Navigator, 1998 Lincoln Town Car, 1999 Lincoln Town Car, 2000 Lincoln Town Car, 2001 Lincoln Town Car, 2002 Lincoln Town Car, 2003 Lincoln Town Car, 2004 Lincoln Town Car, 2005 Lincoln Town Car, 2006 Lincoln Town Car, 1998 Mercury Grand Marquis, 1999 Mercury Grand Marquis, 2000 Mercury Grand Marquis, 2001 Mercury Grand Marquis, 2002 Mercury Grand Marquis, 2003 Mercury Grand Marquis, 2004 Mercury Grand Marquis, 2005 Mercury Grand Marquis, 2006 Mercury Grand Marquis, 2005 Mercury Mariner, 2006 Mercury Mariner, 2005 Mercury Montego, 2006 Mercury Montego, 2002 Mercury Mountaineer, 2003 Mercury Mountaineer, 2004 Mercury Mountaineer, 2005 Mercury Mountaineer, 2000 Mercury Sable, 2004 Mercury Sable, 2005 Mercury Sable.

10 2004 Ford F-550 Sd engine and engine cooling TSB (Bulletin 05215)

Bulletin Date: Oct. 31, 2005
Component: Engine and engine cooling.
Bulletin Summary: Buck/jerk or surge - 6. 0l vehicles built before 8/22/2005.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F-150, 2005 Ford F-150, 2006 Ford F-150, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

11 2004 Ford F-550 Sd windshield wiper/washer switch/wiring TSB (Bulletin 05188)

Bulletin Date: Oct. 7, 2005
Component: Windshield wiper/washer switch/wiring.
Bulletin Summary: Service kit available for wiper motor wiring.
Vehicles covered in this TSB:
2002 Ford Excursion, 2003 Ford Excursion, 2004 Ford Excursion, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2002 Ford F-450, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2002 Ford F-550, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

12 2004 Ford F-550 Sd automatic transmission TSB (Bulletin 05176)

Bulletin Date: Oct. 7, 2005
Component: Automatic transmission.
Bulletin Summary: Diagnostic trouble code p0488 and/or p1334 with no driveability symptoms, harsh shift and/or transmission engagements.
Vehicles covered in this TSB:
2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F-250, 2004 Ford F-350, 2004 Ford F-450, 2004 Ford F-550.

13 2004 Ford F-550 Sd engine and engine cooling TSB (Bulletin 051713)

Bulletin Date: Oct. 7, 2005
Component: Engine and engine cooling.
Bulletin Summary: Coolant degas bottle overflow.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-150, 2004 Ford F-150, 2005 Ford F-150, 2006 Ford F-150, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

14 2004 Ford F-550 Sd power train TSB (Bulletin 04227)

Bulletin Date: Oct. 7, 2005
Component: Power train.
Bulletin Summary: Drive away shudder or vibration.
Vehicles covered in this TSB:
1999 Ford F-250, 2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 1999 Ford F-350, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 1999 Ford F-450, 2000 Ford F-450, 2001 Ford F-450, 2002 Ford F-450, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 1999 Ford F-550, 2000 Ford F-550, 2001 Ford F-550, 2002 Ford F-550, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

15 2004 Ford F-550 Sd defroster/defogger system TSB (Bulletin 05174)

Bulletin Date: Oct. 7, 2005
Component: Defroster/defogger system.
Bulletin Summary: Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode.
Vehicles covered in this TSB:
2000 Ford Excursion, 2001 Ford Excursion, 2002 Ford Excursion, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 1999 Ford F-250, 2000 Ford F-250, 2001 Ford F-250, 2002 Ford F-250, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 1999 Ford F-350, 2000 Ford F-350, 2001 Ford F-350, 2002 Ford F-350, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 1999 Ford F-450, 2000 Ford F-450, 2001 Ford F-450, 2002 Ford F-450, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 1999 Ford F-550, 2000 Ford F-550, 2001 Ford F-550, 2002 Ford F-550, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550, 1999 Ford F-650, 2000 Ford F-650, 2001 Ford F-650, 2002 Ford F-650, 2003 Ford F-650, 2004 Ford F-650, 2005 Ford F-650, 2006 Ford F-650, 1999 Ford F-750, 2000 Ford F-750, 2001 Ford F-750, 2002 Ford F-750, 2003 Ford F-750, 2004 Ford F-750, 2005 Ford F-750, 2006 Ford F-750.

16 2004 Ford F-550 Sd automatic transmission TSB (Bulletin 18822)

Bulletin Date: Sep. 1, 2005
Component: Automatic transmission.
Bulletin Summary: Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. Multiple vehicles. Ford oasis. To include 2006 Ford f-53.
Vehicles covered in this TSB:
2004 Ford E-150, 2005 Ford E-150, 2006 Ford E-150, 2004 Ford E-250, 2005 Ford E-250, 2006 Ford E-250, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2004 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F-250, 2004 Ford F-250, 2005 Ford F-250, 2006 Ford F-250, 2003 Ford F-350, 2004 Ford F-350, 2005 Ford F-350, 2006 Ford F-350, 2003 Ford F-450, 2004 Ford F-450, 2005 Ford F-450, 2006 Ford F-450, 2003 Ford F-550, 2004 Ford F-550, 2005 Ford F-550, 2006 Ford F-550.

17 2004 Ford F-550 Sd power train TSB (Bulletin 04B24)

Bulletin Date: Aug. 18, 2005
Component: Power train.
Bulletin Summary: Low/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination. Customer satisfaction program 04b24. Transmission reverse planet replacement. Supplement #1 and #2. Supplement #3.
Vehicles covered in this TSB:
2004 Ford E-150, 2004 Ford E-250, 2004 Ford E-350, 2004 Ford E-450, 2004 Ford E-550, 2004 Ford Excursion, 2004 Ford F-250, 2004 Ford F-350, 2004 Ford F-450, 2004 Ford F-550.

18 2004 Ford F-550 Sd cooling exhaust system TSB (Bulletin 05E15)

Bulletin Date: Aug. 18, 2005
Component: Cooling exhaust system.
Bulletin Summary: Voluntary emission recall 05e15 - supplement #2. Exhaust pressure sensor replacement, on-board diagnostic system and engine control module recalibrations.
Vehicles covered in this TSB:
2004 Ford E-350, 2004 Ford E-450, 2004 Ford Excursion, 2004 Ford F-250, 2004 Ford F-350, 2004 Ford F-450, 2004 Ford F-550.

19 2004 Ford F-550 Sd owners/service manual TSB (Bulletin 08172005)

Bulletin Date: Aug. 17, 2005
Component: Owners/service manual.
Bulletin Summary: Customer satisfaction program 05b29: supplement#3. Charge air cooler duct replacement.
Vehicles covered in this TSB:
2004 Ford Excursion, 2004 Ford F-250, 2004 Ford F-350, 2004 Ford F-450, 2004 Ford F-550.

20 2004 Ford F-550 Sd engine and engine cooling TSB (Bulletin 18734)

Bulletin Date: Jul. 1, 2005
Component: Engine and engine cooling.
Bulletin Summary: Diagnostic trouble code p0488 set after reflash.
Vehicles covered in this TSB:
2004 Ford E-150, 2004 Ford E-250, 2004 Ford E-350, 2004 Ford E-450, 2004 Ford E-550, 2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F-150, 2004 Ford F-250, 2004 Ford F-350, 2004 Ford F-450, 2004 Ford F-550.


Also see Common problems of Ford F-550.




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