Technical Service Bulletins of the 2004 Ford F Super Duty

There have been 14 technical service bulletins issued for the 2004 Ford F Super Duty.

1 2004 Ford F Super Duty equipment adaptive TSB (Bulletin ASI-44408)

Bulletin Date: Feb. 1, 2014
Component: Equipment adaptive.
Bulletin Summary: Ford: the restraint control module (rcm) when using vcm ii, would have an error code 35 and diagnostic trouble code (dtc) b1035, and difficulty attempting programmable module installation (pmi). Model 2001-2004 f-super duty.
Vehicles covered in this TSB:
2001 Ford F Super Duty, 2002 Ford F Super Duty, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2001 Ford F-250 Sd, 2002 Ford F-250 Sd, 2003 Ford F-250 Sd, 2004 Ford F-250 Sd, 2001 Ford F-350 Sd, 2002 Ford F-350 Sd, 2003 Ford F-350 Sd, 2004 Ford F-350 Sd, 2001 Ford F-450 Sd, 2002 Ford F-450 Sd, 2003 Ford F-450 Sd, 2004 Ford F-450 Sd, 2001 Ford F-550 Sd, 2002 Ford F-550 Sd, 2003 Ford F-550 Sd, 2004 Ford F-550 Sd, 2004 Ford F-650 Sd, 2004 Ford F-750 Sd.

2 2004 Ford F Super Duty (pws) TSB (Bulletin TSB-12-7-4)

Bulletin Date: Jul. 10, 2012
Component: (pws).
Bulletin Summary: Ford/Lincoln/Mercury: if battery was disconnected or dead, vehicles/trucks may experience hard starts and engine idle rpm fluctuation and exhibit diagnostic trouble codes (dtcs) p0505, p0506, p2111 and p2112.
Vehicles covered in this TSB:
2005 Ford Crown Victoria, 2006 Ford Crown Victoria, 2007 Ford Crown Victoria, 2008 Ford Crown Victoria, 2005 Ford E-series, 2006 Ford E-series, 2004 Ford Explorer, 2005 Ford Explorer, 2006 Ford Explorer, 2007 Ford Explorer, 2007 Ford Explorer Sport Trac, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2008 Ford F Super Duty, 2004 Ford F-150, 2005 Ford F-150, 2006 Ford F-150, 2007 Ford F-53 Motorhome Chassis, 2005 Ford Mustang, 2006 Ford Mustang, 2007 Ford Mustang, 2008 Ford Mustang, 2009 Ford Mustang, 2006 Lincoln Mark Lt, 2007 Lincoln Mark Lt, 2008 Lincoln Mark Lt, 2005 Lincoln Town Car, 2006 Lincoln Town Car, 2007 Lincoln Town Car, 2008 Lincoln Town Car, 2005 Mercury Grand Marquis, 2006 Mercury Grand Marquis, 2007 Mercury Grand Marquis, 2008 Mercury Grand Marquis, 2004 Mercury Mountaineer, 2005 Mercury Mountaineer, 2006 Mercury Mountaineer, 2007 Mercury Mountaineer.

3 2004 Ford F Super Duty gasoline fuel injection system injectors TSB (Bulletin TSB-10-12-6)

Bulletin Date: Jun. 11, 2010
Component: Gasoline fuel injection system injectors.
Bulletin Summary: Ford: runs rough, lacks power, hard start, no start. Some vehicles and trucks equipped with 6. 0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with or without diagnostic trouble code (dtc) p0611 code or var
Vehicles covered in this TSB:
2003 Ford E-350, 2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2009 Ford E-350, 2010 Ford E-350, 2003 Ford E-450, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2009 Ford E-450, 2010 Ford E-450, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2008 Ford F Super Duty.

4 2004 Ford F Super Duty engine TSB (Bulletin TSB-09-15-6)

Bulletin Date: Dec. 9, 2009
Component: Engine.
Bulletin Summary: Ford: some vehicles equipped with the 6. 0l engine may experience a p006a, p132, p0401 or p0402 diagnostic trouble code (dtc) with a lack of power condition, surge, or turbocharger flutter after performing field service action (fsa) 06e17,
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty.

5 2004 Ford F Super Duty cooling exhaust system TSB (Bulletin TSB-09-15-6)

Bulletin Date: Dec. 9, 2009
Component: Cooling exhaust system.
Bulletin Summary: Ford: some vehicles equipped with the 6. 0l engine may experience a p006a, p132, p0401 or p0402 diagnostic trouble code (dtc) with a lack of power condition, surge, or turbocharger flutter after performing field service action (fsa) 06e17,
Vehicles covered in this TSB:
2003 Ford Excursion, 2004 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty.

6 2004 Ford F Super Duty owners/service manual TSB (Bulletin SB-09M02)

Bulletin Date: Aug. 19, 2009
Component: Owners/service manual.
Bulletin Summary: Ford: certain vehicles with ambulance prep package ambulance class action settlement; specific component warranty extension. Awareness communication, dated 4/20/09.
Vehicles covered in this TSB:
2003 Ford E Series, 2003 Ford E-series, 2004 Ford E-series, 2005 Ford E-series, 2006 Ford E-series, 2007 Ford E-series, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

7 2004 Ford F Super Duty owners/service manual TSB (Bulletin SB-09M03)

Bulletin Date: Aug. 19, 2009
Component: Owners/service manual.
Bulletin Summary: Ford: certain vehicles, e series and f super duty, with ambulance prep package ambulance class action settlement-6. 0l diesel engine replacement warranty extension. Awareness communication dated 4/20/09.
Vehicles covered in this TSB:
2003 Ford E Series, 2003 Ford E-series, 2004 Ford E-series, 2005 Ford E-series, 2006 Ford E-series, 2007 Ford E-series, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

8 2004 Ford F Super Duty automatic transmission control module (tcm, pcm) TSB (Bulletin SB-09B09)

Bulletin Date: Aug. 19, 2009
Component: Automatic transmission control module (tcm, pcm).
Bulletin Summary: Ford: certain vehicles with ambulance prep package ambulance class action settlement; pcm part number inspection. Awareness communication dated 4/20/09.
Vehicles covered in this TSB:
2004 Ford E-series, 2005 Ford E-series, 2006 Ford E-series, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty.
 

9 2004 Ford F Super Duty owners/service manual TSB (Bulletin SB-09B09)

Bulletin Date: Aug. 19, 2009
Component: Owners/service manual.
Bulletin Summary: Ford: certain vehicles with ambulance prep package ambulance class action settlement; pcm part number inspection. Awareness communication dated 4/20/09.
Vehicles covered in this TSB:
2004 Ford E-series, 2005 Ford E-series, 2006 Ford E-series, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty.

10 2004 Ford F Super Duty power train TSB (Bulletin SB-20937)

Bulletin Date: Aug. 1, 2009
Component: Power train.
Bulletin Summary: Ford: multiple vehicles with a torq shift transmission intermittent clunk when shifting between drive, reverse and park and/or during 2-3 upshift. Models f super duty; e series; excursion; f53 motorhome chassis and low cab forward.
Vehicles covered in this TSB:
2003 Ford E Series, 2003 Ford E-series, 2004 Ford E-series, 2005 Ford E-series, 2006 Ford E-series, 2007 Ford E-series, 2008 Ford E-series, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2008 Ford F Super Duty, 2007 Ford F-53 Motorhome Chassis, 2006 Ford LCF, 2008 Ford LCF, 2006 Ford Super Duty, 2007 Ford Super Duty.

11 2004 Ford F Super Duty automatic transmission TSB (Bulletin SB-20937)

Bulletin Date: Aug. 1, 2009
Component: Automatic transmission.
Bulletin Summary: Ford: multiple vehicles with a torq shift transmission intermittent clunk when shifting between drive, reverse and park and/or during 2-3 upshift. Models f super duty; e series; excursion; f53 motorhome chassis and low cab forward.
Vehicles covered in this TSB:
2003 Ford E Series, 2003 Ford E-series, 2004 Ford E-series, 2005 Ford E-series, 2006 Ford E-series, 2007 Ford E-series, 2008 Ford E-series, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2008 Ford F Super Duty, 2007 Ford F-53 Motorhome Chassis, 2006 Ford LCF, 2008 Ford LCF, 2006 Ford Super Duty, 2007 Ford Super Duty.

12 2004 Ford F Super Duty diesel engine TSB (Bulletin TSB-08-26-3)

Bulletin Date: Jun. 1, 2009
Component: Diesel engine.
Bulletin Summary: Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2009 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2009 Ford E-450, 2004 Ford E-550, 2005 Ford E-550, 2006 Ford E-550, 2007 Ford E-550, 2008 Ford E-550, 2009 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

13 2004 Ford F Super Duty fuel injection system TSB (Bulletin TSB-08-26-3)

Bulletin Date: Jun. 1, 2009
Component: Fuel injection system.
Bulletin Summary: Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) p0611, p1378 and/or all 8 injector circuit codes.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2009 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2009 Ford E-450, 2004 Ford E-550, 2005 Ford E-550, 2006 Ford E-550, 2007 Ford E-550, 2008 Ford E-550, 2009 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

14 2004 Ford F Super Duty gasoline engine turbo charger TSB (Bulletin TSB-08-16-13)

Bulletin Date: May. 1, 2009
Component: Gasoline engine turbo charger.
Bulletin Summary: Ford: some vehicles equipped with 6. 0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

15 2004 Ford F Super Duty engine turbo charger TSB (Bulletin TSB-08-16-13)

Bulletin Date: May. 1, 2009
Component: Engine turbo charger.
Bulletin Summary: Ford: some vehicles equipped with 6. 0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

16 2004 Ford F Super Duty engine TSB (Bulletin TSB-08-20-1)

Bulletin Date: Mar. 20, 2009
Component: Engine.
Bulletin Summary: Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. There are several potential causes for these symptoms.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2003 Ford E-450, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2004 Ford E-550, 2005 Ford E-550, 2006 Ford E-550, 2007 Ford E-550, 2008 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

17 2004 Ford F Super Duty gasoline engine TSB (Bulletin TSB-08-20-1)

Bulletin Date: Mar. 20, 2009
Component: Gasoline engine.
Bulletin Summary: Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. There are several potential causes for these symptoms.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2003 Ford E-450, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2004 Ford E-550, 2005 Ford E-550, 2006 Ford E-550, 2007 Ford E-550, 2008 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

18 2004 Ford F Super Duty diesel engine TSB (Bulletin TSB-08-20-1)

Bulletin Date: Mar. 20, 2009
Component: Diesel engine.
Bulletin Summary: Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. There are several potential causes for these symptoms.
Vehicles covered in this TSB:
2004 Ford E-350, 2005 Ford E-350, 2006 Ford E-350, 2007 Ford E-350, 2008 Ford E-350, 2003 Ford E-450, 2004 Ford E-450, 2005 Ford E-450, 2006 Ford E-450, 2007 Ford E-450, 2008 Ford E-450, 2004 Ford E-550, 2005 Ford E-550, 2006 Ford E-550, 2007 Ford E-550, 2008 Ford E-550, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

19 2004 Ford F Super Duty diesel engine TSB (Bulletin TSB-08-23-8)

Bulletin Date: Mar. 4, 2009
Component: Diesel engine.
Bulletin Summary: Ford: vehicles may exhibit fuel in the engine coolant, due to leaks in the cylinder head fuel injector area. Symptoms may include fuel in engine coolant and coolant expulsion from the degas bottle. Updated 3/20/09.
Vehicles covered in this TSB:
2004 Ford E-series, 2005 Ford E-series, 2006 Ford E-series, 2007 Ford E-series, 2008 Ford E-series, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty, 2006 Ford Super Duty, 2007 Ford Super Duty.

20 2004 Ford F Super Duty diesel engine TSB (Bulletin CSP-48B01)

Bulletin Date: May. 26, 2008
Component: Diesel engine.
Bulletin Summary: Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs. No model or model years provided. Econoline, excursion and f-series super duty vehicles, model years 2002-2005. Updated
Vehicles covered in this TSB:
2002 Ford Econoline, 2003 Ford Econoline, 2002 Ford Excursion, 2003 Ford Excursion, 2004 Ford Excursion, 2005 Ford Excursion, 2002 Ford F Series (heavy), 2002 Ford F Super Duty, 2003 Ford F Super Duty, 2004 Ford F Super Duty, 2005 Ford F Super Duty.


Also see Ford vehicle common problems.