Alternator/generator/regulator problems of the 2004 Volkswagen Beetle

Five problems related to alternator/generator/regulator have been reported for the 2004 Volkswagen Beetle. The most recently reported issues are listed below.

1 Alternator/generator/regulator problem

Failure Date: 02/29/2016

Just purchased this vehicle in November 2015, February 29, 2016 the vehicle wouldn't start, had my sons jump it and drove it to work, after turning vehicle off tried to start again right away, vehicle dead. Made an appointment March 4, 2016 with Volkswagen dealership, they stated that the issue is a burnt alternator cable and melted fuse box. After reading numerous accounts online, it seems that is goes out between 70,000 - 80,000 miles, my vehicle had 79,000 miles when it happened. Volkswagen isn't doing anything about it even though it is a common complaint I've seen. . . Wanting Volkswagen to pay for repair. . . Very frustrated, don't think I would own another Volkswagen again!. . . If this is the way they treat customers. There wasn't a fire, but it could've happened, isn't Volkswagen concerned about individuals safety, think they should resolve the issue by providing a different solution to how the vehicle is designed pertaining to the fuse box, etc.

2 Alternator/generator/regulator problem

Failure Date: 01/12/2016

The contact owns a 2004 Volkswagen Beetle. The contact stated that the alternator cable melted. The vehicle was not diagnosed or repaired. The manufacturer was not made aware of the failure. The failure mileage was unknown.

3 Alternator/generator/regulator problem

Failure Date: 07/10/2015

It started with the battery light coming on. I made it home. I turned off the car and when I tried to restart, dead. I first assumed the battery needed to recharge and did that. It wouldn't hold a charge. When I looked at the fuse block on top the battery, it was melted! along with the wire going to the alternator. This seems to be a very common complaint with these vehicles.

4 Alternator/generator/regulator problem

Failure Date: 05/24/2014

The battery to alternator wire on these cars overheats and catches fire. I own a car dealership and just had it happen to me. I was lucky and stopped anything horrible from happening but most people would not know enough to stop it or that it was happening. These cars are a huge fire hazard and you need to issue a recall. Check the pictures of burned cars on google. You wont find one complaint but many and plenty of burned cars. So I ask that you do your best to fix this issue. The car I own has a history of the alternator being serviced. Obviously a recall issue that maybe vw should figure out how to fix instead a band aid and out the door. Check car fax on this car. If someone let there car warm they could burn down there house. I am going to reroute this wire and replace it with a better grade of wire.

5 Alternator/generator/regulator problem

Failure Date: 02/19/2010

The contact owns a 2004 Volkswagen Beetle. The contact stated that while driving approximately 35 mph, the vehicle stalled after all the warning lights illuminated on the instrumental panel. The vehicle was towed to an independent mechanic who stated that the fuse box and the wiring harness to the alternator burned and needed to be replaced. The vehicle was repaired. The manufacturer was contacted but offered no assistance. The failure mileage was approximately 84,000.


Other Electrical System related problems of the 2004 Volkswagen Beetle



Safety Ratings of Beetle Cars
Fuel Economy of Beetle Vehicles
Beetle Service Bulletins
Beetle Safety Recalls
Beetle Defect Investigations