Other Fuel System Tank Assembly problems of the 2003 Volkswagen Passat

14 problems related to other fuel system tank assembly have been reported for the 2003 Volkswagen Passat. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2003 Volkswagen Passat based on all problems reported for the 2003 Passat.

1 Other Fuel System Tank Assembly problem

Failure Date: 01/04/2020

Fuel tank leaking when full on drivers side directly under rear passenger seat. Which happens to be where my children sit. It leaks until it's a little over half full then stops.

2 Other Fuel System Tank Assembly problem

Failure Date: 08/05/2019

I noticed a stain under my car while it was parked in the street. I figured out that vw had a recall on the fuel tank vent which required replacing the whole fuel tank. The tank runs about $922 and it takes up to 11 hours labor time. I started a chat with a vwoa rep to look into this issue. She said there are no current recalls or campains on my vehicle at this time. She also stated that my car's 26e5/r5 recall, it covers all 1999-2005 Passat and Passat wagon (5th gen) equipped with gas engines. Install underbody heat shield(s): inspect/replace fuel line, fuel tank: update software, if necessary, had been performed on 03/12/09 but has no service record to tell me what was done. It may not have actually been replaced. She also said vwoa will not fix nor help me fix it. I feel that if a recall for as huge safety issue that this is, should not fail in the same manor as the original part did. That tells me they just replaced it with the same problem part in hopes that the car wouldn't be in use by the time it fails again. I am including a few pics for evidence. The example tank pic has been outlined where the fuel leak is on my car. Thank you, chris.

3 Other Fuel System Tank Assembly problem

Failure Date: 02/01/2019

Tl the contact owns a 2003 Volkswagen Passat. The contact stated that the vehicle would not hold fuel and the tank had to constantly be refilled. Also, the check engine warning indicator illuminated. The vehicle was taken to ellis motorcars inc (2235 e south blvd, montgomery, al 36116, (334) 280-1021) where it was diagnosed that the coolant system and the timing chain needed to be repaired. The vehicle was not repaired. The manufacturer was made aware of the failure and did not assist. The failure mileage was 78,000.

4 Other Fuel System Tank Assembly problem

Failure Date: 12/18/2016

The contact owns a 2003 Volkswagen Passat. While the vehicle was parked, the contact noticed a fuel leak from the top of the tank. The vehicle was towed to the dealer where it was diagnosed that the top of the fuel tank was old and a new tank was needed. The contact also noticed puddles of fuel were present approximately eight times since September. The leak worsened two weeks ago. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 139,000.

5 Other Fuel System Tank Assembly problem

Failure Date: 09/18/2016

Fuel tank is leaking near driver side rear wheel. Advised by dealer vw of north scottsdale that there is a fuel leak on top of the tank at the fuel tank ventilation valve and that the tank must be removed to ascertain source of the leak. Dealer advises tank was replaced in 2010 under a recall campaign. It appears that this current leak is associated with recall #28417 and NHTSA pe8008 and 08v156000.

6 Other Fuel System Tank Assembly problem

Failure Date: 12/09/2015

My daughter drove this vehicle into my garage and reported to me that she smelled a strong odor of gas. I looked and noticed gas dripping onto the floor. I got down and inspected the area where it was coming from and noted that it was flowing from the top (out of sight) of the tank. Backed the car out onto the drive and placed a towel under the area. Called the dealership and scheduled an appointment. Betten imports (Volkswagen dealership) of grand rapids mi, inspected it and I was informed it had a crack in the plastic tank the length of a dime. The dealership recommended the tank be replaced at a estimated cost of $2,700. Due to the extensive cost I did not elect to have this done at this time. Only seems to be an issue when tank is filled to max capacity.

7 Other Fuel System Tank Assembly problem

Failure Date: 04/28/2015

The contact owns a 2003 Volkswagen Passat. While refueling the vehicle, it started to leak fuel from underneath the fuel tank. The vehicle was driven to the contact's residence. The vehicle was not taken to a dealer or an independent mechanic for diagnostic testing. The vehicle was not repaired. The approximate failure mileage was 82,500.

8 Other Fuel System Tank Assembly problem

Failure Date: 03/02/2015

Nhtsa campaign id number: 08v156000 "fuel tank ventilation valve (4motion/all wheel drive only) that can leak due to fracture. " NHTSA action number: pe08008 the car is oozing gasoline from top left (driver's) side of gas tank. There is a strong smell of gasoline inside and outside (outside due to a gas puddle). Vw dealer (vw downtown los angeles) refuses to grant the repair, asking for $140 inspection fee. Vwoa representative sites the recall performed in 2009. The recall ( pe08008 ) issued has 2 parts: 1) underbody heat shield installation. 2) "dealers will also inspect and adjust the fuel line routing on 1. 8t vehicles and the fuel tank ventilation valve on 4motion/all wheel drive vehicles, and replace components if necessary free of charge. " I suspect the second part was not fulfilled, given the exact nature of mechanic failure described.

9 Other Fuel System Tank Assembly problem

Failure Date: 03/01/2015

The contact owns a 2003 Volkswagen Passat. The contact stated that the vehicle was leaking fuel from the fuel tank. The contact took the contact to the dealer where it was diagnosed that the fuel tank failed and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure and informed the contact that the vehicle was not included in a recall. The approximate failure mileage was 120,000.

10 Other Fuel System Tank Assembly problem

Failure Date: 05/01/2014

Tl-the contact owns a 2003 Volkswagen Passat. The contact stated that there were gas fumes emitted outside of the vehicle. The failure has continued to occur over a period of one week. The vehicle was taken to an independent mechanic who stated the fuel tank needed to be replaced to repair the vehicle. The vehicle was not repaired. The contact stated that the vehicle had been repaired under NHTSA campaign id number 08v156000 (fuel system, gasoline). However the failure continues to occur. The manufacturer was notified of this failure. The approximate failure mileage was 108,000. Rg.

11 Other Fuel System Tank Assembly problem

Failure Date: 12/02/2013

While driving my car reported 1/4 tank than abruptly spurting and reported an empty tank, causing me to pull over on the highway due to no fuel in tank. This has happened multiple times.

12 Other Fuel System Tank Assembly problem

Failure Date: 08/20/2012

Fuel tank ventilation valve is cracked and leaking on 2003 vw Passat 4motion/awd (under NHTSA campaign # 08v156000). Contacted multiple dealers and vw directly and dealership/vw will not replace fuel tank under recall. Both stated this recall was completed in 2009 however work completed was only one part of the recall that included adding additional heat shields. Vw customer care stated vehicle was out of warranty and they could not assist. Customer objected stating this is a safety concern not a warranty issue. ## VIN passed ## vw Passat 2003 ##.

13 Other Fuel System Tank Assembly problem

Failure Date: 04/16/2012

Strong odor of fuel in car (2003 vw Passat 4motion) after the tank is filled up. Took car to repairman who diagnosed a crack in the fuel tank. Took car to vw dealership for repair because we believe the repair should be covered under a recall on cracked fuel tanks (near the valves), but vw has stated that this car does not qualify for the recall.

14 Other Fuel System Tank Assembly problem

Failure Date: 09/05/2008

Analog gas gauge and digital feeds from gas tank inaccurate most of time - sometimes half a tank off. Took multiple times and 5 weeks for dealership to repair (gave up once - then took to another dealership). Gauge also seems to have sticking points. Sometimes moves while being watched.


Other Other Fuel System related problems of the 2003 Volkswagen Passat


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