Diesel Fuel System Related Problems of the 2004 Volkswagen Passat

Table 1 shows one common diesel fuel system related problems of the 2004 Volkswagen Passat.

Table 1. Diesel Fuel System related problems of Volkswagen Passat

Problem Category Number of Problems
Diesel Fuel System problems
4

Diesel Fuel System problem #1

Odi 10288798 2004 Passat tdi while moderately accelerating between 60 and 65 mph you experience a bump type of action, like being bumped slightly from the rear. I do not get the sensation that the transmission is hesitating or lurching. I took the car to the dealer and their diagnosis indicated a bad mass flow indicator (mfi), see odi 10288798. I stated that this was suppose to be the problem 6 months ago with a previous issue. The dealer replaced the mfi and stated the test drove the car and the problem did not recur. Upon leaving the dealer as I accelerated onto the interstate the problem did recur. I was able to replicate the problem numerous times. They must have test drove another car. I notified the dealer before I was 10 miles away that I would bring the car back. Before leaving the dealership after the supposed repair I went over the list of vw Passat tdi complaints. He assured me I do not have those problems. However, based on my previous experience and this repair work so far, I am not sure they really understand what the problem is let alone tell me I have no concern. The mfi just can not be the diagnosis cure all my problems and evidently it hasn't been either.

Diesel Fuel System problem #2

Engine started fine, and let it ran for a minute or two on drive way. Then suddenly it died. Computer screen displayed "stop", oils pressure can, and low oil pressure warning lights came on.

Diesel Fuel System problem #3

I have a 2004 Volkswagen Passat 2. 0l tdi diesel car. The high pressure fuel pump started leaking diesel fuel all over the engine compartment. I checked on-line to determine if there was a recall on this problem. After checking on-line I learned that there was in fact a recall for this problem. I contacted both Volkswagen of America and a local dealer. Both indicated that there was a recall, but that the VIN number on my car was not included in this recall. I had to have the pump replaced at a cost of $750. 00. I believe that the problem incurred is the same problem from the recall and that the defective part includes more than just the VIN number vehicles that Volkswagen admits. When I had the high pressure fuel pump replaced, I advised that I wanted to old pump. I have the old pump in my possession. I am concerned that there may be more vehicles than indicated in the recall that may have the same problem and the possible fire problems that could be caused. I believe that this repair should have been covered by volkswagon.

Diesel Fuel System problem #4

: the contact stated diesel fuel leaks onto the engine and the exhaust system. The dealership determined the diesel pump needed to be replaced. There is a NHTSA recall, # 04v586000, regarding the fuel system diesel. The VIN was not included in the recall. The manufacturer has been alerted.


Diesel Fuel System related problems in other Volkswagen Passat model year vehicles:



Safety Ratings of Passat Cars
Fuel Economy of Passat Vehicles
Passat Service Bulletins
Passat Safety Recalls
Passat Defect Investigations