Other Fuel System Tank Assembly problems of the 2005 Volkswagen Passat

Four problems related to other fuel system tank assembly have been reported for the 2005 Volkswagen Passat. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Volkswagen Passat based on all problems reported for the 2005 Passat.

1 Other Fuel System Tank Assembly problem

Failure Date: 09/04/2019

2005 vw Passat wagon, 4 motion, 128,000 miles, w/ intense odor of gas in the cabin of the car; after driving 15 miles to work, I developed a headache and illness symptoms which lasted for 2 -3 days. Car was towed to local vw dealer. I contacted vw of America, who agreed to diagnostics. Large fuel tank fracture confirmed. After many discussions with customer service at vw of America, they refused to cover repairs, though they did confirm that this failure was the same failure which had led to a previous recall campaign of the fuel tank/system, but since my car had already been repaired (2015) w/ a superseded part and it was past the 12 month warranty period, I did not qualify, nor would they offer goodwill service. They did acknowledge, however, that it was a serious safety issue and the car should not be driven. I verbalized in many conversations the safety concern this posed not only for myself and my family but for others who had the potential to face the same situation. I asked what process vw had for documenting and reporting these consumer safety concerns of such a serious nature and was told that it is reported internally but there was no one I could speak with to discuss further any aspect of the case, nor would vw report this to NHTSA, as it had been reported under the previous campaign. I feel very strongly that this repeated failure should be reported and therefore am documenting here. The car has now been towed to my home where it sits in my driveway d/t the fumes being at a toxic level when the car is in the closed garage. The cabin of the car also remains with a high level of gas fumes. I have asked for written documentation from vw of America related to my case, but as of yet have not been provided with such.

2 Other Fuel System Tank Assembly problem

Failure Date: 07/01/2019

My 2005 Passat has developed a fuel leak under the tank. My vehicle looks like new and only has 72000 miles on it. This leak/smell occurs after when the car is moving as well as when the car is sitting in the driveway. Seems very dangerous to me and I've read many complaints describing this exact scenario. Why is vw not forced to recall and inspect for this situation.

3 Other Fuel System Tank Assembly problem

Failure Date: 04/22/2019

I completely filled the fuel tank of my car in the morning on 4/22/2019. I then drove home and parked the car in my driveway (so it was stationary at this time). That afternoon I smelled a strong odor of gasoline and saw a puddle on the ground underneath the car by the driver's side rear wheel. I thought that maybe I overfilled the fuel tank so I waited to see if the issue would go away after I drove a bit. On 4/23/2019 I still smelled gasoline and saw a puddle under the car after parking. I determined the fuel was only leaking while the car was in motion and it became apparent there was a larger issue. On 4/24/2019 I took the car to a mechanic to diagnosis where the leak was coming from. The mechanic could smell gas and found fuel residue, but nothing fresh. It was recommended that I fill the fuel tank and return to see if a leak could be found. So on 4/26/2019 I completely filled the fuel tank and returned to the mechanic. And they found that fuel is leaking from the seam of the fuel tank.

4 Other Fuel System Tank Assembly problem

Failure Date: 06/25/2014

That the connection at the fuel tank is damaged causes the fuel leak. This is related to the old recall: NHTSA campaign id number :08v156000.


Other Other Fuel System related problems of the 2005 Volkswagen Passat

Other Fuel System problems
6
Other Fuel System Tank Assembly problems
4
Other Fuel System Pump problems
1


Safety Ratings of Passat Cars
Fuel Economy of Passat Vehicles
Passat Service Bulletins
Passat Safety Recalls
Passat Defect Investigations