Radiator problems of the 1996 Volvo 960

One problem related to radiator has been reported for the 1996 Volvo 960. The most recently reported issues are listed below.

1 Radiator problem

Failure Date: 01/04/2006

At 110k I noticed coolant level dropping faster than usual, and coolant on garage floor. Dealer removed side engine cover and showed me a line of pinhole leaks in the aluminum block. Technician said this was a manufacturing defect he had seen before, and that the engine would have to be replaced. Volvo offered no help, "out of warranty. " I purchased a used 1998 960 engine for $1900 and dealer installed for $1800, including incidental parts. Soon thereafter, radiator blew and ruined cylinder head. The 1 year used engine warranty covered cylinder head and I paid about $800 for new radiator. Total outlay $4500! I folded my cards and got $3500 for Volvo toward a new Toyota corolla. No more Volvos for me!.


Other Engine And Engine Cooling related problems of the 1996 Volvo 960



Fuel Economy of 960 Vehicles
960 Service Bulletins
960 Safety Recalls
960 Defect Investigations