Brake Disc Pads problems of the 2000 Volvo S40

Seven problems related to brake disc pads have been reported for the 2000 Volvo S40. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2000 Volvo S40 based on all problems reported for the 2000 S40.

1 Brake Disc Pads problem

Failure Date: 03/04/2004

I own a 2000 Volvo S40. We just had our fifth trip to the dealer to correct knocking noise/rattle in the front suspension. Problem started at 44,191 miles. Now at 59,800. Two sets of control arm bushings and two sets of sway bar bushings replaced. Noise returns within 2000 mi of service. Also, I have had the rear brakes go out at 17,500 miles. Pads wore thin and cut into the rotors. That one cost $335. Also, air conditioner went out at 9000 miles. I paid the extra money to get a Volvo because I keep my cars for a long time. (I also own a 18 year old Audi 4000. ) I bought Volvo for one word: reliability. I have found that Volvo does not stand behind their products. This S40 is hugely expensive to maintain. I am making far too many trips to the dealer to keep trying to get defects fixed.

2 Brake Disc Pads problem

Failure Date: 12/05/2003

While driving the consumer used a higher brake force than usual, resulting in extended stopping distance. The dealer replaced the pump at owner's expense of $800. 00. Maintenance record show that routine service including rear brake pads at 19580k miles, at 41416k miles, front pads at 28312k miles and was include in the repairs for incident 56739k miles.

3 Brake Disc Pads problem

Failure Date: 10/10/2003

I have Volvo S40 2000 which I purchased in October 1999. I brought my car to service regularly, it was serviced while in warranty by the royal motor sales who sold me this car. On the second service I have been told that my rear brakes completely worn out and they have to change not only brake pads but also rotors and something else, I ended up paying $1000+ for that "service". Interestingly enough I have been told at dealership that it is very common problem for my car kind to have rear brake pads wear out quickly and they have to be changed every 5000-7000 miles (no information on that in the owners manual, either nobody warned me about that on the first service, better yet they did not even checked rear brake pads nor tell me how much of it left). Now when my warranty is over I noticed very loud metallic banging noise that comes from under the hood. I took the car to independent Volvo mechanic since I do not trust dealer any more. Mechanic fixed actually 2 different parts that were making some noise. I paid $330 and took my car home, just to find that loud noise is still there when I was going over bumps in the road. I took my car back and mechanic ordered yet another part which only came 2 weeks later. Now my car is at the mechanic's who called and told me that there more parts to be changed and that his friend at dealership told him that it is very common warranty repair on my car kind. Well they got lucky in my case, I am over on my warranty by 2000 miles. But will I buy Volvo ever again? - no way!!! will I suggest to anyone to buy a Volvo? - only to someone I dislike!.

4 Brake Disc Pads problem

Failure Date: 06/02/2003

The vehicle was taken for an oil change when the consumer found out the rear brakes were completely gone. The rear brake pads and rotors had to be replaced. The total cost for all repairs were $545. 61. Also the seat belt had to be replaced.

5 Brake Disc Pads problem

Failure Date: 01/30/2002

Rear left brake pads worn through at 26,000 miles. I have also been informed this situation is normal although it seems hard to believe that pads can be worn on cars this quickly. I have followed their maintenance requirements also. In addition, I live over 100 miles from my nearest dealer and replacement pads are not available through automotive parts stores.

6 Brake Disc Pads problem

Failure Date: 10/25/2001

While traveling approximately 30 to 40 mph applied pressure to brake pedal in an effort to stop vehicle, but brake system failed to respond for approximately 6 to 7 seconds. Dealership has examined vehicle and replaced rear discs and brake pads. Please provide any additional information / attachments.

7 Brake Disc Pads problem

Failure Date: 06/12/2001

We purchased this Volvo s 40 on June 22, 2000 and have already had to replace the front and rear brake pads although the vehichle has less than 30,000 miles on it. The rear rotors had to be replaced as well due to the rear pads wearing out completely in approximately 22,000 miles. Our understanding is that the brake pads on most vehicles last approximately 50,000 miles or more. When we complained, we were told by union park maintenance and sales that the brake pads on the Volvo s 40 are not expected to last more than 15,000 to 20,000 miles. My husband and I consider this premature brake pad degredation to be built-in obsolence and expect better from Volvo. When we addressed our complaint to a sales manager at union park we were told to "get in line" with other s 40 owners, leading us to believe this is a widespread problem. To date, Volvo has not acknowledged the problem or our complaint.




Safety Ratings of S40 Cars
Fuel Economy of S40 Vehicles
S40 Service Bulletins
S40 Safety Recalls
S40 Defect Investigations