Volvo S40 owners have reported 11 problems related to fuel pump (under the gasoline fuel system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Volvo S40 based on all problems reported for the S40.
The contact owns a 2005 Volvo S40. The contact stated that while driving at an undisclosed speed, the vehicle stalled without warning. The vehicle was towed to an independent mechanic who diagnosed that the fuel pump electronic module had failed due to rusting and corrosion. The fuel pump electronic module was replaced and the failure was remedied. The manufacturer was notified of the failure and the contact was informed that the vehicle was not included in the NHTSA campaign number 08v033000 (fuel system, gasoline). The contact stated that the vehicle had experienced the failure listed in the recall. Additionally, the vehicle was originally sold in the state of California and had been driven in the state of michigan the past 6 years. The failure mileage was 147,000.
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The contact owns a 2004 Volvo S40. The contact stated that while driving 55 mph, the engine stalled. The check engine and battery indicators illuminated when the failure occurred, and the vehicle veered to the right. The contact pulled the vehicle to the side of the road. The vehicle would not restart and was towed to the contact¿s residence. The failure occurred twice. The manufacturer was not notified and advised that the VIN was not included in NHTSA campaign id number: 08v033000 (fuel system, gasoline). A diagnostic test indicated that the fuel pump module needed to be replaced. The vehicle was repaired and the failure did not recur. The failure mileage was 118,600. . . Updated 08/11/14 the vehicle was repaired at the owner's expense. Updated 08/21/2014.
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The contact owns a 2006 Volvo S40. The contact stated that the vehicle failed to start. The vehicle was taken to the dealer for diagnosis where it was stated that the fuel pump and pump electronic module (pem) needed to be repaired. The dealer also informed the contact that her VIN was not included in NHTSA campaign number: 08v033000 (fuel system). The vehicle was not repaired and the manufacturer was notified. The approximate failure mileage was 56,000. . . . Updated 11-12-13 the consumer stated in the past month the alternator, defective pcv, and cvvt hub. The defective pcv caused the front seals to blow which caused the cvvt hub to need to be replaced. Updated 11/25/2013.
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The contact owns a 2005 Volvo S40. The contact stated that the vehicle would stalls randomly with the illumination of the power service warning light. The contact took the vehicle to a mechanic and was told that the pump electronic module was failing and that there was a recall for the failure (NHTSA campaign id number: 08v033000-fuel system gasoline: delivery: fuel pump). The contact spoke with the manufacturer and was told that the vehicle was not included in the recall. The failure mileage was 71,000.
The contact owns a 2004 Volvo S40. While driving approximately 30 mph, the contact stated that the check engine warning light illuminated when the vehicle suddenly stalled without warning. The failure was similar to NHTSA campaign id number: 08v033000 (fuel system, gasoline:delivery:fuel pump). The dealer refused to repair the defective component. The manufacturer informed the contact that they will only replace the component after it failed although the vehicle may stall while driving. The vehicle was taken to a local mechanic who notified the contact that they needed to replace the fuel pump and performed the repairs; however, the repair did not correct the failure. The local mechanic stated that they needed to replace the pump electric module and the vehicle was awaiting repairs. The current mileage was 105,000 and the failure mileage was 95,000.
The contact owns a 2005 Volvo S40. The contact stated that the check engine light illuminated and the vehicle stalled while she was driving. The vehicle was taken to an authorized dealer where it was repaired according to recall 08v033000 (fuel system, gasoline: delivery:fuel pump) but the contact still experienced the same failure after the repair. The dealer also informed her that she needed to have a fuel pump sensor needed to be replaced. The vehicle had not been repaired again. The manufacturer had not been notified. The current mileage was approximately 69,000. The failure mileage was approximately 68,000. Updated 03/15/lj also, there was an internal fault with the ignition which caused the vehicle to shut down. Updated 04/28/11.
The contact owns a 2006 Volvo S40. The contact was driving up an incline at approximately 35 mph, the engine revved excessively and began to buck. Suddenly the engine stalled and restarted. The vehicle resumed for fifteen seconds before the failure recurred. The failure would occur every 100 to 200 miles. The vehicle was diagnosed at an independent mechanic where they informed that the failure was contributed to the fuel pump. The recent failure required the vehicle to be towed to a dealer. The technician advised the fuel pulp would need to be replaced at the cost of $ 1,300. There was a recall under NHTSA campaign id number 08v033000 (fuel system, gasoline: delivery: fuel pump). The VIN was excluded from the recall defect. The vehicle was in the process of being repaired at the time of the complaint. The failure mileage was 80,000.
On certain Volvo vehicles, insufficient sealing of the fuel pump electronic module may lead to water ingress corrosion, possibly causing the unit to fail. This may result in increased, decreased, or loss of fuel pressure. Engine stalling would result in lost propulsion which, in conjunction with traffic and road conditions, and the driver's reactions, could increase the risk of a collision or serious physical injury. Correction: dealers should replace and relocate the fuel pump electronic module. Relocation of pem is due to a design flaw and should not be limited to geographical areas of vehicle use. This design flaw presents a manufacturing defect that may affect the safe operation of the vehicle. Volvo extended the warranty but has not voluntarily recalled this component for the 2004 through 2007 Volvos. By extending the warranty they are avoiding their responsibility to replace a design flaw that may endanger occupants of Volvos. Please refer to transport canada's mandate regarding motor vehicle safety act.
I live in texas. I own a Volvo. 2004 s-40. Apparently have been several recalls on Volvo s-40's pertaining to the gasoline fuel pumps. These recalls only apply to certain states up north. I did speak to a customer service representative (bart) at Volvo. I feel like I am involved in a cat an mouse game when I talk to him. He says my VIN number is not involved in the recall. I told him it probably would not be involved in the recall since Volvo has only involved states up north. That was the purpose of my call. How is it that auto company's are allowed to get away with these glitches? the recall involves fuel pumps exposure (corrosion)to salt (chemical) on the roads that are mostly exposed in northern states. I think this is irresponsible. What if the owner moves from texas up north to live? the person that moves from south to north still will never be aware of the recall notification because they bought the vehicle down south. What if the person is in a area of the state (other than up north) and the car is exposed to salty environment. I did not get anywhere with the representative because he was ?playing with words? literally trying to confuse me. My point is this the recalls should not be placed on were you live when it comes to climate. People move all the time. Also sometimes they find that the problem has nothing to do with where people live it could be the overall problem with the car despite location. Do people have to die before this is figured our. I feel Volvo is being very deceptive by presenting this recall the way that it did. There are more than one recall pertaining to the fuel pump. There are several. Also I just recently saw today on tv about Toyota recalling tundra trucks under very similar circumstances as I described with Volvo( climate exposure). The tundras were rusting and the wheels and gas tanks were falling off(apparently it was only in 20 cold states) now they expanded to 50 states. Why?.
The contact owns a 2005 Volvo S40. The VIN was not included in NHTSA campaign id number 08v033000 (fuel system, gasoline:delivery:fuel pump). The contact was concerned of a failure occurring since the state of kentucky uses salt. There had been no failure to date. The current mileage was 43,000. Updated 02-19-08 updated 02/19/08.
Volvo S40 year 2004. 5 problems with engine start and engine check light coming on due to possible problem with fuel pump electronics. Recalls are only impacting certain u. S. States to have the part replaced. What about recalls for owners residing overseas under government orders?.
| Problem Category | Number of Problems |
|---|---|
| Fuel Pump problems | |
| Gasoline Fuel System problems | |
| Fuel Injection Rail problems | |
| Fuel Injection problems | |
| Tank Assembly problems | |
| Fuel Hoses Lines/piping And Fittings problems | |
| Fuel Injector problems |