Fuel Pump problems of the 2001 Volvo S60 - part 1

The contact owns a 2001 Volvo S60. The contact stated the vehicle had a strong smell of gasoline. The contact referenced NHTSA campaign id number: 09v483000 (fuel system, gasoline: delivery: fuel pump) and took the vehicle to the dealer. The dealer advised that the smell of gasoline was from caused buy the same failure as described in the recall, but the contact's vehicle was not included. The VIN was not available. The current and the failure mileages were 128,900.

The contact owns a 2001 Volvo S60. The contact was driving 30 mph when the smell of fuel emitted from the rear passenger compartment. The vehicle was taken to a private mechanic but not repaired. The manufacturer was contacted and they confirmed that the VIN did not qualify for repairs under NHTSA campaign id number : 09v483000 (fuel system, gasoline:delivery:fuel pump). The failure and the current mileages were 156,000. . . Updated 12/12/11 updated 12/13/11.

Defective fuel pump started leaking as described in NHTSA action number pe09039. The consumer believed the leak was due to a defective fuel pump part, that developed cracks because the vehicle was in a location with extreme climates and temperature cycling as described in recall 09v483000. The mechanic found gas leaking from the top plastic portion of the fuel pump assembly flange. Updated 12/15/11.

The contact owns a 2001 Volvo S60. The contact stated that there was an overpowering gasoline smell coming from the vehicle. The vehicle was taken to the dealer and where the contact was advised that the fuel pump was leaking fuel and needed to be replaced. The contact referenced NHTSA campaign id number: 09v483000 (fuel system, gasoline: delivery fuel pump), but was advised by the dealer that the vehicle was not included in the recall. The failure mileage was unknown and the current mileage was 108,895.

There is a strong fuel odor at the rear of my 2001 Volvo S60. It is stronger when I have a full tank of gas. I found out that there is a recall for this exact problem (odi # 09v483000) so I took it to a dealership to have it fixed. They confirmed that my fuel pump is leaking but said the recall expires after 150k miles. My car has 161k miles on it. I called Volvo and they also said my vehicle is no longer covered.

I have a 2001 Volvo S60 with a fuel leak on top of the fuel pump assembly.

The contact owns a 2001 Volvo S60. The vehicle was parked in a residential garage when the contact smelled a strong odor of gasoline fuel from the exterior of the vehicle. The vehicle was moved to a different location due to the safety hazard. The authorized dealer was notified and they refused to repair the vehicle under NHTSA campaign id number 09v483000 (fuel system, gasoline: delivery: fuel pump). The dealer informed the contact that the vehicle exceeded the mileage specified in the recall. The contact stated the vehicle was taken to the dealer one year ago for a recall associated with the fuel pump under NHTSA campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump) and the vehicle was not repaired at that time because the defect was not present. The vehicle was not repaired. The failure mileage was 175,000.

2001 Volvo S60. Consumer requests reimbursement for recall repairs. The consumer stated the vehicle was leaking fuel and had to be towed to a repair shop.

I have a 2001 S60 Volvo, with 190,000 miles on it. Fuel has been leaking from the rear of vehicle. I found out that Volvo has a recall on the problem-- NHTSA(09v483000). The local dealer said the car was out of warranty and they would not replace the cracked fuel pump housing under this recall. Is there a time limit or miles limit on a safety recall. *4/28/2010 cw.

2001 Volvo S60 - gas leak from above the fuel tank. Strong gas odor, discovered fuel dripping down side of tank under vehicle on passenger's side. Drove for at least 2 weeks or more before I figured out it was my car that creating that gas smell at lights (only noticed when window was down). Until vehicle began leaking a lot of gas and odor was over powering. Was told Volvo's "extended warranty" would not cover the defective fuel pump because the "extended warranty" was only for 10 years or 150,000 miles. Had vehicle repaired at my expense. One day after repair an even worse gas leak appeared under vehicle on driver's side above rear gas tank. Not resolved as of date of complaint. Puddle of gas under vehicle. Gas odor strong really afraid to drive it back to the mechanic. Additional complaint: intermittent lurching or surging of same Volvo S60 at low speeds shortly after starting. It lunges forward and then pulls back with no depressing of accelerator. It is a manual transmission so the lurching is very alarming considering no additional depression of the accelerator is happening when it randomly lunges forward. Usually stops lunging after 10 minutes of driving.

Leak on fuel pump, we had to replace leaking fuel pump but paid ahead. Need to know how to send the invoice for reimbursement since there is a recall on this model. Recall #07v152000 Volvo S60 2001.

I was planning to go into work a bit later than usual so I loaded up my two youngest boys into the car for my wife, after she pulled out I noticed numerous wet spots on my carport, there is enough tree pollen on the carport that it holds the fuel evidently for an extended period of time. Upon seeing the spots on the carport I ran my finger through the area and before I had my hand within a foot of my nose I could clearly identify the smell. I normally leave for work hours before my wife and kids depart for school and I normally arrive hours after they are home, it has taken me a while to notice the problem and discover the source. Our carport is open on three sides, in the last two weeks we have noticed a very strong gasoline smell, I thought it was from a gas can I kept nearby. After removal of the gas can we continued to smell the gasoline, it is so strong that even in an open area it will actually make you nauseous within minutes. I questioned my wife about her gas mileage and any out of the ordinary performance in the care lately, she stated that the gas mileage has decreased severely in the past couple of months and the car runs very rough as far as idling and acceleration. I used a floor jack to raise the left side of the car and discovered that the gas tank has a leak on the top of it or the outlet fuel line above the tank has a leak. Normally the car can be driven by my wife for her day to day purposes for two weeks on a full tank now it will not make one full week. There has been no incident where anyone was seriously hurt but I believe that the amount of fuel leaking could be a fatal defect at some point if not discovered and repaired properly. I did some investigating on the internet and discovered the filing and recall in arizona and nevada id # 07v152000. I have to wonder who decided that these two states were the only one's hot enough to have this problem? I have taken numerous pictures and would be happy to supply them if necessary. Thank you.

Fuel odor when exiting vehicle after parking. Fuel residue observed on the side of the gas tank when looking under the vehicle. Dealer not sure if covered by extended warranty. Update 1/9/web user comments: issue resolved, vehicle repaired under extended warranty. However, to be sure I was covered before visiting the dealer, I had to remove the seat bottom and the pump cover and verify the fuel leak was at the top of the fuel pump. Then the service manager agreed I would be covered. . Read more...

Incredibly strong gas smell after 4 consecutive weeks of temps over 100 degrees. Slight gas leakage at fuel pump. I have 2 small children transported in this car everyday and Volvo will not extend the recall to any other states.

The contact owns a 2001 Volvo S60. While the vehicle was at the repair shop, a puddle of fuel was found underneath the rear seat. Oil was seeping from the fuel pump. The contact was informed that there were no holes in the fuel pump itself, only a leak. The mechanic replaced the fuel pump and the level sensor unit. Nhtsa campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump) was referenced. The current and failure mileages were 137,000.

I recently noticed a gas odor in my garage coming out from the bottom of my Volvo. It appears to be the fuel pump. After a brief research it appears if you live in nevada or arizona your fuel pump can be change free of charge. But not in California where my Volvo uses the same fuel pump. Help!.

The contact owns a 2001 Volvo S60. The contact stated that it is very difficult to start the vehicle and he noticed a very strong gasoline odor. The dealer stated that his VIN was not included in NHTSA campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump), although the failures were identical. The contact would be responsible for the repair costs. The vehicle is in the process of being repaired. The failure mileage was 42,000. Updated 05/20/08. Updated 05/20/08.

The contact owns a 2001 Volvo S60. After parking the vehicle in the garage, the contact smelled gasoline and noticed a leak. The vehicle was taken to the local Volvo dealer and they stated that the fuel pump failed and would cost approximately $1,000 to be repaired. The contact discovered a recall number and informed the dealer. The dealer later called the contact to inform him that they would repair the failure for free with the exception of the fuel filter, which would cost approximately $100. The recall number was unknown. The failure mileage was 69,361 and current mileage was 69,608.

The contact owns a 2001 Volvo S60. Whenever the contact attempts to drive his vehicle, he smells gasoline outside of the vehicle. The smell is also in the passenger compartment, but is not as strong. The VIN is not included in NHTSA campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump). The current mileage was 63,000 and failure mileage was 60,000. Updated 03/26/08.

I have a Volvo S60 which perfectly fits the description that people were giving as a complaint for Volvo recall no. R176. I have a strong odor of gas and hard starting. I looked at the fuel pump myself and it is cracked. I contacted Volvo and they said since I don't live in nevada or arizona I'm not covered, then they stated its because of the heat. Then I told them I live in florida its hot here too. Then they said it has to do with the sulfur content in the gas. After contacting both the florida epa and the arizona epa I found that the sulfur content in ppm is identical. I presented this information to gainesville Volvo and Volvo of America. And they still refuse because I'm not in arizona or nevada.

2001 Volvo S60 failure of gas pump. Strong gas odor leaking gas thru top of pump, hard to start, dangerous leading to hazardous events. Volvo acknowledges that there is a problem with the fuel pump but only offers a recall in two states they consider to have hot climates. I live in the state of florida and they do not consider this to be a recall state. Let me tell you it is over 80 degrees in winter time and well over high 90's in summer and over 100 if you factor in the humidity. I fixed the car it cost me $642. 01, I would like for Volvo to pay me back. The cost of the pump and seal were $400. 00 alone. I think that as a consumer I should be protected not only that, but what is Volvo waiting to warn people of this deffect. This is a deadly situation do not wait until somebody dies for you to take action, the fire and gas inhalation are catastrophic. I have all the paper work I would like to get my money back and I would like for the owners of Volvo's to be aware of this situation. Thank you for your time. Please do not wait for somebody or a family to die before yopu take action.

Fuel pump is leaking, causing car to smell like gasoline. Potential fire hazard.

The contact owns a 2001 Volvo S60. While the vehicle was parked, the contact smelled a strong odor of gasoline coming from the vehicle. He also noticed a puddle of gasoline underneath the middle rear of the vehicle. He took the vehicle to a local mechanic and they replaced the fuel pump. He has not notified the dealer in reference to NHTSA campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump), in which he never received a recall notice. The failure mileage was 84,000 and current mileage was 85,000. Updated 03-04-08.

Need replacement fuel pump, this part has been recalled in arizona and nevada but no where else.

Strong fuel odor around my 2001 Volvo S60 starting around 11-2-2007. The car has less than 40k miles and well maintained. The dealer states that there is leakage from the fuel pump and it needs to be replaced.

The contact owns a 2001 Volvo S60. The contact smelled a strong gas odor while the vehicle was parked. The dealer stated that the fuel pump caused the failure. There is a recall for the fuel system, gasoline: delivery: fuel pump (NHTSA campaign id # 07v152000) however the recall only covers vehicles in nevada, and arizona. As of March 25, 2008, the dealer had not repaired the vehicle. The current mileage was 122,000 and failure mileages 115,000. Updated 04-08-08 the consumer stated the dealership repaired the vehicle at no charge. Updated 04/08/08.

Approximately 10/25/07 began to smell strong fuel fumes emanating from Volvo 2001 s-60 along with a difficulty in starting the vehicle. On-line investigation and discussion with Volvo specialist repair shop indicates issue related to faulty fuel pump / filter which the corporation is currently recalling only nevada and arizona. . . . . . Volvo specialist indicated that they are seeing numerous vehicles (in jacksonville florida) with the same issue. Obviously a safety concern when strong fuel fumes are noticeable around the vehicle. . . .

The contact owns a 2001 Volvo S60. The contact smelled a gaseous odor near the fuel filler door. A mechanic stated that the fuel pump failed, but no replacement was made. The current mileage was 72,800 and failure mileage was 71,500. The consumer stated the pump has not failed as of yet, but will eventually need to be replaced at the cost of $550 or above. Updated 10/31/07.

Strong smell of fuel within the passenger compartment. Local Volvo service had to replace the fuel pump which is located directly under the rear seat of the passenger compartment. Appears to be similar to the recall of cars in nevada and arizona, but although florida also exhibits similar climate conditions, does not pertain to FL vehicles per Volvo. Gasoline fumes were very strong & could have very likely resulted in fire. This seems to be a very very serious design flaw. Volvo charged over $900 to repair. Auto has only 32,000 miles on it.

I had the very very strong gas smell with my 2001 S60 t5 a month ago both during driving and parking. Turned out to be a leaking fuel on the top of tank which cause kind of wet at bottom of car around the tank. Floor dripping also can be seen after several hours parking. Recently, several cold engine stat became harder. Volvo diagnosed as failure of fuel pump which needs to be replaced(poorly designed plastic pump housing). I scared to park my Volvo in the garage because of potential fire. I heard this problem happened in hundreds Volvos in arizona and nevada which caused safety recall. I'm wondering why the same safety problem can't result in recall in other states. Human life should be the same value as Volvo builders. I hope Volvo builder must respect customer life instead of just selling.

The contact owns a 2001 Volvo S60. The contact smelled gasoline fumes outside and inside of the vehicle. The mechanic stated that the fuel pump housing cracked. The manufacturer stated that his VIN was not included in NHTSA campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump). As of September 10, 2007, the dealer had not repaired the vehicle. The VIN was unknown. The failure and current mileages were 72,000.

There is a recall # 07v152000 for Volvo S60 2001 t5 cars in arizona and nevada. It is regrading faliure in the feul pump due to gas odor and climate conditions. I am using the best kind of gas available here and I beleive this summer we had the same climate conditions in nevada and arizona. Therefore, I have the same problem, which is leaking gas from the feul pump. This is kind of dangerous situation which cause pollution. For saftey, I am reparing the car now. But please check if this can be recalled for the cars in California. Just so I can get my money back. Around 750$ from the Volvo dealership. Thanks.

I am the original owner of a 2001 Volvo S60; noted a strong gasoline odor in the garage and at the right side of the vehicle (noted during extreme summer weather in south). Car was taken to Volvo certified repairshop and was noted to have a leak at the fuel pump. The pump needed to be replaced- total expense of $810. 00. The vehicle has 92,000 miles on it and has been meticulously maintained.

The contact owns a 2001 Volvo S60. The contact stated that there was a recall for his vehicle regarding the accelerator. When he retrieved his vehicle from the dealer, he smelled gasoline fumes inside the vehicle, which remained for a week. The contact stated that no fluids were leaking. The dealer stated that the fuel pump failed. Through online research, he discovered NHTSA campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump). Volvo informed him that his VIN was not included in the recall, however, the contact felt otherwise. The vehicle is currently at the dealer. The NHTSA campaign id number for the accelerator was unavailable. The VIN, engine size, number of cylinders, and speed were unknown. The failure and current mileages were 70,000.

The contact owns a 2001 Volvo S60. The contact smelled a strong gasoline smell and noticed a puddle by the fuel tank. He took the vehicle to the local mechanic and he stated that there was a recall on the year, make, and model of his vehicle. He took the vehicle to the dealer and they stated that they would not repair it for free because it was not included in NHTSA campaign id number 07v152000 (fuel system, gasoline:delivery:fuel pump). The contact filed a complaint with the manufacturer. The failure mileage was 103,000 and current mileage was 108,000.