Five problems related to other fuel system pump have been reported for the 2004 Volvo S60. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Volvo S60 based on all problems reported for the 2004 S60.
Fuel pump leaked. Smell gas. Scared it may catch fire. Expensive repair. Volvo is refusing to honor recall because (1) vehicle purchased in NJ (though has spent life in va) and (2) work done at non-Volvo mechanic. Due to the severity of the issue, I took it to the nearest mechanic rather than risk driving it to dealer and having it catch fire.
Tl- the contact owns a 2004 Volvo S60. The contact stated that the vehicle was hestating as the failure progressed and then the vehicle would not start upon turning the key in the ignition. The vehicle was towed to a repair shop who diagnosed that the fuel pump needed to be replace. The contact was not included in NHTSA campaign number: 09v483000 (fuel system, gasoline). The manufacturer was notified of the failure and they provided no remedy. The approximate failure mileage was 170,000. Dyd.
March 2014: I was travelling on a divided highway at 55 mph and the car stalled. Mechanic stated it was the fuel pump. Mar 2015 : this same event occurred again.
I had my car in for service at my local Volvo repair shop and one of the items I had them investigate was a fuel smell. They told me they found a crack at fuel pump sender rh side. They mentioned that they thought there was a recall for this since they have seen it several times before and that I should contact my Volvo dealer. I just looked online and found what they were talking about but it does not list the state where I purchased the vehicle and reside? I am the original owner. The repair shop did contact a local dealer for me and the dealer told them that there was not a recall? I guess I will contact some other local dealers this week and see what they say? seems like colorado should have been added to this recall every state near us is part of it. If I cant get this repaired under the recall what should I do to make it happen?.
Tl- the contact owns a 2004 Volvo S60. The contact stated that while traveling 30 mph the instrument panel began to illuminate then the vehicle stalled. The vehicle was able to be restarted to proceed to the contact's destination. The vehicle was taken to a dealer where it was found that the fuel injector had failed. The manufacturer was contacted and informed the contact that the vehicle was not included in NHTSA campaign id number: 09v483000 (fuel system, gasoline: delivery: fuel pump). The failure and current mileage was 86,100. Pmb.