One problem related to engine exhaust system has been reported for the 2005 Volvo S60. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Volvo S60 based on all problems reported for the 2005 S60.
The contact stated while vehicle was having routine maintenance performed the dealer found a bend in the exhaust system. This bend could cause the driveshaft to crack. The dealer said the contact must have hit something to cause the damage. But there was no evidence that the he hit anything. The vehicle is at the dealer waiting for an investigation. At this point the vehicle has not been repaired.