Structure Related Problems of the 2009 Volvo S80

Table 1 shows three common structure related problems of the 2009 Volvo S80. The number one most common problem is related to the paint (two problems). The second most common problem is related to the frame rust (one problem).

Table 1. Structure related problems of Volvo S80

Problem Category Number of Problems
Paint problems
2
Frame Rust problems
1
Body problems
1

Recently reported Structure problems of the 2009 Volvo S80

The Paint problem

Severe subframe rust due to the exhaust on Volvo S80 v8 being too close and melting the paint off. Car is very clean and we'll taken care of. Appears to be a very common problem on the v8 S80s.   Read details...

The Frame Rust problem

Engine subframe crossbar is rusting out and needs to be replaced. The vehicle was in for a tire rotation and alignment and this was found.   Read details...

The Body problem

My car is extremely clean and well taken care of. But just like every single Volvo S80, specifically the v8 model there is a rust hole in the subframe. This is because Volvo put the exhaust too close to the subframe and the heat from the v8 eats away the paint and causes it to rust.   Read details...


Structure related problems in other Volvo S80 model year vehicles:



Safety Ratings of S80 Cars
Fuel Economy of S80 Vehicles
S80 Service Bulletins
S80 Safety Recalls
S80 Defect Investigations