Four problems related to other fuel system tank assembly have been reported for the 2004 Volvo XC90. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Volvo XC90 based on all problems reported for the 2004 XC90.
Bought the vehicle with 112,000 miles on it, it has a gas leak trickling down the side of the gas tank, probably a bad sending unit, fumes are bad some days but worse on warmer days. The transmission failed one day with no warning or light, it just lost momentum and failed to engage in drive. I think this is due to the poor engineering design Volvo used. This model is the t6 with the gm 4t65e transmission which is widely known to fail even at low miles. I think a full safety recall should e sanctioned for all model years with these horrible problems.
When stationary the car will have a wet spot of fuel under the tank and when we come to a stop you can smell fuel. When I looked under the car you can see where the side of the fuel tank was wet or dripping fuel.
The contact owns a 2004 Volvo Xc90. While the vehicle was parked, an extremely strong odor of fuel emitted near the fuel tank on the rear passenger side. The fuel tank exhibited fuel leakage, but there was no fuel visible on the ground. The contact experienced the same failure as mentioned in NHTSA campaign number: 09v483000 (fuel system, gasoline); however, the VIN was not included. The vehicle was not repaired. The manufacturer was notified of the issue. The approximate failure mileage was 215,000.
Tl-the contact owns a 2004 Volvo xp90. The contact stated that when servicing the vehicle, the technician discovered that the fuel tank was leaking. The vehicle was diagnosed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 133,675. Djr.
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| Other Fuel System Tank Assembly problems |