Two problems related to tank assembly have been reported for the 2004 Volvo XC90. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Volvo XC90 based on all problems reported for the 2004 XC90.
I have had my 2004 Volvo Xc90 for 2 years, no issue until 3 weeks ago started smelling fuel odor. 1 week ago, started having slow sluggish engine starts. I checked under vehicle near gas tank and noticed tank was saturated with fuel. No repairs to vehicle at this time, waiting for recall. This appears to be an issue with a large number of same year and model with issue.
Last couple of days I noticed strong gas smells in the garage. Drove the car a short distance and parked it back in the garage. Checked a couple minutes later and the garage reeked of gasoline. When I checked underneath I found gas staining the underside of the gas tank and drips on the floor.
| Fuel Pump problems | |
| Gasoline Fuel System problems | |
| Fuel Hoses Lines/piping And Fittings problems | |
| Tank Assembly problems |