Gasoline Fuel System Related Problems of the 2004 Chevrolet 1500

Table 1 shows three common gasoline fuel system related problems of the 2004 Chevrolet 1500.

Table 1. Gasoline Fuel System related problems of Chevrolet 1500

Problem Category Number of Problems
Tank Filler Pipe And Cap problems
1
Fuel Pump problems
1
Fuel Hoses Lines/piping And Fittings problems
1

Tank Filler Pipe And Cap problem #1

My 2004 chevy envoy has a crack in the neck of the fuel tank. The service engine soon light was on last year and I took it to thomas Chevrolet in west chester, PA who replaced the gas cap. The light came back on and I out of frustration I waited until my inspection check to have it repaired. Upon taking it to a local mechanic recently they replaced a solenoid which made the check engine light go off. However within a week it came back on. Today I was told of the problem with the crack in the fuel tank after they performed more diagnostic tests. This seems like it could be a problem from the manufacturer (gm) and also poses a safety issue. Fuel can be smelled when standing outside the vehicle. I am concerned about the safety risk this could pose if this is a problem noted in other vehicles. My on-line research indicates the chevy trailblazer had issues with fuel tank cracks. I don't know what I could have done to prevent this problem or even cause it, therefore I would expect the dealership would be held accountable.

Fuel Pump problem #2

Fuel pump wiring burned out.

Fuel Hoses Lines/piping And Fittings problem #3

While traveling to work I attempted to stop and the brake pedal went all the way to the floor. I was able to stop by using only the emergency brake but only after approx. 100 feet. I was able to drive the truck home by using four wheel low and allowing the engine and transmission to keep me at a safe speed. I then contacted my mechanic who lives right down the road and he came up and looked at the truck. He told me the brake line had ruptured and additionally all the brake lines should be replaced along with the fuel line that appears to be badly corroded. I then contacted the dealership where I purchased the truck and was told that they have had no issues with the brake lines on these trucks and there was nothing they could do to help me. I then looked on the internet and was shocked to find out that there has been a lot of issues with these trucks and the ntsb was looking into a recall .


Gasoline Fuel System related problems in other Chevrolet 1500 model year vehicles:



1500 Service Bulletins
1500 Safety Recalls
1500 Defect Investigations