general problems of the 2002 Chevrolet Astro

Seven problems related to electrical system have been reported for the 2002 Chevrolet Astro. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2002 Chevrolet Astro based on all problems reported for the 2002 Astro.

1 Electrical System problem

Failure Date: 08/03/2017

When raining widshield wipers dont work as directed, they do what they want. They stay on after shutting them off. And door locks lock and unlock repeatedly. Wipers also shut off in the middle of line of sifht intermittently. Never works correctly.

2 Electrical System problem

Failure Date: 07/09/2014

I was driving and all of a sudden, the dash lights went out and the car died. I lost power steering, and I coasted to the side of the road. Come to find out the fuse box was hot and there was a few fuses that were blown. I replace the blown fuses and drove home. When I got home and turned off the van, I couldn¿t get it start I looked at the same fues and they were blown again. The van now sits in the driveway till I figure this out. Because it is too dangerous to drive.

3 Electrical System problem

Failure Date: 08/14/2013

Vehicle lost all electrical power to every system that is controlled by the ignition being turned on. Driver was in the process of making a u-turn around a curbing island in the divided traffic road when all electrical was interrupted while the steering wheel was turned all the way to the left. Condition caused steering to become difficult, brake pedal went clear to the floor, air conditioning and radio and headlights all went off. Condition was repeatable with exception of brake pedal, each time steering was turned to the left. Inspection under vehicle found that main power cable is routed across front side of main frame motor mount member. There was a slight curve in the way the wire was routed and each time the steering was turned to the left, the inner tie rod end for the right wheel came in contact with the wire harness. After many miles, the protective cover and then the actual wire insulation was rubbed through. This caused a direct short to ground through the steering parts of all (switched while running) electrical components of the vehicle. Problem was corrected by taping the wire insulation, then taping the protective covering. I then had to fabricate a bracket to screw to the steel crumple member to hold the harness back from the steering linkage.

4 Electrical System problem

Failure Date: 05/06/2012

The contact owns a 2002 Chevrolet Astro van. The contact stated when the vehicle was shifted into park she noticed there was smoke and fire behind the steering wheel. There was also a minor explosion. The fire department was notified and stated that an electrical wire started the fire. A report was filed and the failure was not diagnosed nor towed from the contacts residence. The manufacturer was not notified. The failure and the current mileage was 170,000.

5 Electrical System problem

Failure Date: 10/13/2011

Abs coming on at very low speeds on dry pavement (under 5mph/8kmh). It doesn't do it every time, but quite often at low speeds, like coming to a red light, stop sign or parking. Of course, there is no need for the abs come on at such low speeds and especially not on dry pavement.

6 Electrical System problem

Failure Date: 01/01/2005

I have owned 3 Astro vans, ?89 and 92 (made in USA) previously and liked them so well I bout another one 2002 (made in mexico). Within 60,000 miles rear seat fabric started to come apart, driver door power windows and locks stopped working, windshield washer hoses rotted, interior fan blower switch failed (twice), driver arm rest vinyl splitting in many areas, steering wheel mounted hazard light switch caused break and signal lights to blow fuses (this was fixed as recall), rear cargo door handle broke off, fuel tank gas level indicator fluctuates regardless of fuel level, antilock breaks engage unnecessarily at low speed soft braking, windshield leakage, side door difficult to close and sometimes can not be closed. Almost all item appeared after warranty was up. I will never buy another gm product again.

7 Electrical System problem

Failure Date: 05/03/2003

My 2002 Astro van has been in the service dept. At ron carter in alvin texas 11 times, 7 times for the same problem, the steering. Electrical problems 5 times, the light flashing and the locks clicking constantly. The back door broke twice for no apparent reason, the fuel pump failing and numerous other problems, well the electrical problem was supposedly fixed, but now is acting up again, I have 4 children and need a safe vehicle to drive in with my kids.


Other Electrical System related problems of the 2002 Chevrolet Astro



Fuel Economy of Astro Vehicles
Astro Service Bulletins
Astro Safety Recalls
Astro Defect Investigations