Door Hinge Problems of Chevrolet Express 1500

96 chevy express van, failed side cargo door hinges. These hinges, pins and bushings, fail, seize up, and the side cargo doors are unable to be opened. This makes it unsafe for exit from the vehicle for any persons sitting in the back or rear seats. Gm knows of this problem. There are 4 service bulletins for this problem. Dated- sept. 24, 2001, may 01, 2002, June 1, 2003, and oct 1, 2006. . . The cost to repair these door hinges is outrageous. . They are gm only parts, and to replace all 8 hinges (there are 2 hinges, body & door, that make up 1 full hinge. So a total of 8 are needed to replace all) cost minimum 115. 00 a piece (some are more). Then you also have to replace the pins and bushings to make the hinges move properly. These are 83. 00 for just 2 pins. So to do all 4 hinges you need 2 sets. For a total to completely replace all hinges w/pins and bushings-- 1,036. 00 just to use 2 doors on your vehicle. And that isn't labor. . This is outrageous. !!!!!!! they know this is a problem, and they are keeping the replacements to themselves. . . Meanwhile, I have 2 doors on my van, that won't open, so if I do get into an accident, my children won't be able to get out of the vehicle. Thanks gm. .

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I have a 2000 chevy Express 1500 van. The side doors have become increasing hard to open and shut. Finally one day they would not close and the door appears to be warped or out of alignment. After taking the van to a body shop they told me the hinge pins on the doors have seized up and there is no way to lubricate them. He said the repair is about $1,000 to repair the door which involves cutting off the old hinges and welding on ew ones. The body shop said this is a common failure that gm is aware of but will not change, fix or stand behind if out of warranty. I feel this is unacceptable and that gm even though they know they have a problem continues to manufacture a faulty part. I seek reimbursement for my repair costs.

See all problems of the 2000 Chevrolet Express 1500 🔎.