One problem related to body has been reported for the 2005 Chevrolet Express 2500. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Chevrolet Express 2500 based on all problems reported for the 2005 Express 2500.
Passenger side double door hinges got so tight that they snapped the hinge. No lube would loosen prior to breaking. This week the right door exact same thing. Hinge snapped. The original hinges are defective and are unable to be lubed. They know they have a problem because the new ones are made with grease fittings. I just looked on line at a forum and there are several listings for the same problem for years.