Front Suspension Coil Spring problems of the 1999 Chevrolet Malibu

32 problems related to front suspension coil spring have been reported for the 1999 Chevrolet Malibu. The most recently reported issues are listed below.

1 Front Suspension Coil Spring problem

Failure Date: 03/10/2009

Front passenger side coil suspension spring broke without warning severly damaging tire. Heard a loud bang sound and then saw a lot of smoke coming from front passenger side tire. Bottom of front passenger side coil suspension spring broke and lodged into tire without warning.

2 Front Suspension Coil Spring problem

Failure Date: 01/31/2009

1999 Chevrolet Malibu sedan with about 70,000 miles on odometer. A similar problem to that described in your NHTSA action number pe03031. Within a few hundred yards of starting up the car and leaving my home, there was a audible bang and the passenger side macpherson strut coil spring suddenly fractured and the broken spring end penetrated the front tire inside sidewall leading to a blowout. I did not travel over any kind of bump or pothole. Fortunately I was traveling at a low speed and the loss of control did not cause an accident. It was winter conditions (salted roads) with an air temperature of around 20 deg. F. I feel that this was a design flaw structural failure in the suspension that should never have happened as it could have been extremely dangerous. I am having both front strut assemblies and a tire and rim replaced at considerable expense.

3 Front Suspension Coil Spring problem

Failure Date: 08/24/2008

On August 24, 2008 my 1999 Chevrolet Malibu was driven less than a mile and the passenger side front coil spring broke. On August 25, 2008 I took the vehicle to bob sumerel tire CO. For repair. The spring appeared to have broken at the top first ring. The spring was replaced. I have the remainder of the broken spring. The top part that broke off has been lost. I noticed there are at least two other reported instances of this that were previously investigated by the NHTSA but no recall was issued. This could have resulted in severe tire damage and accidental injury.

4 Front Suspension Coil Spring problem

Failure Date: 04/19/2008

Coil springs breaking on 1999 Chevrolet Malibu. I was standing outside one morning last year when I heard a large bang. Front coil spring broke and was rubbing up against the tire. Replaced it with a used strut. Last week found a broken spring in the rear while rotating tires. I went on-line and did a search and found that this has happened to many people and what is scary is that it has happened to some while driving, which immediately blows out the tire. Contacted a friend of mine that is a gm service manager, he had just gone through this problem with his nephews 1998 car. He told me that gm had no recalls on this. This is my sons car and I don't want him to become a statistic, to resolve it this safety issue.

5 Front Suspension Coil Spring problem

Failure Date: 04/11/2008

Front right coil spring broke on my 1999 chevrolt Malibu wondering if there may be a recall on said part?.

6 Front Suspension Coil Spring problem

Failure Date: 02/24/2008

The right front coil spring on our 1999 chevy Malibu broke while we were driving. The strut assembly dropped & punctured the new tire we had gotten less than a month before. The car was not drivable & had to be towed & repaired. I researched this problem online & found that there have been a lot of complaints about this same problem with 1999 Chevrolet Malibus, while Chevrolet has no consequences for having defective parts. This is dangerous & someone could be killed by the defects. We still have the broken coil spring with the part number on it. We should be reimbursed for the cost of the repairs, the new tire that was ruined & the mental anguish of having come so close to a possibly fatal accident. Does someone have to die before defective parts will be recalled & replaced at the manufacturer's expense?.

7 Front Suspension Coil Spring problem

Failure Date: 12/12/2007

1999 Chevrolet Malibu front end coil spring failed. Consumer states that the front end of the vehicle fell onto the tire due to the failed coil spring. She states that gm should have recalled this problem.

8 Front Suspension Coil Spring problem

Failure Date: 01/18/2007

Right front coil spring broke damaging strut and damaging tire. Break was due to rust. Vehicle was making a turn when break occurred causing wheel to be "stuck" in the turn position due to parts rubbing on tire. Mechanic says many of gm products are and have experienced said problem.

9 Front Suspension Coil Spring problem

Failure Date: 12/25/2006

While driving 30 mph on christmas day, my right tire burst. After investigating I learned the right front suspension coil ring had fractured and punctured the tire. I had to have the entire front suspension replaced, as well as purchase a new tire.

10 Front Suspension Coil Spring problem

Failure Date: 06/02/2006

Front driver side coil springs failed causing vehicle control to be reduced. The spring failed after its first winding down from the top, it appears during compression the spring end contacts the winding below which probably induced a crack and ultimately propagated a stress failure. The part failed while backing out of a driveway with the steering wheel near full right turn. During the turn the spring failed. The passenger spring was also replaced and looked as failure was immanent based on a marks in nearly the same spot as the failed spring. The failed spring is currently in my possession.

11 Front Suspension Coil Spring problem

Failure Date: 03/17/2006

I was driving on the highway to work in the morning on a clear and dry day. All of a sudden my vehicle jerked to the left and it was out of control. I managed to pull off to the side of the highway and my tire was ruptured. After getting the car towed, the dealer let me known now that the left front spring broke and punctured the tire. Not only was this a very dangerous situation, but the repair is very costly, not to mention I had just gotten new tires a few thousand miles prior to the incident. I have heard this complaint before and now wonder if this could or should be a recall item??.

12 Front Suspension Coil Spring problem

Failure Date: 11/26/2005

While pulling out of my car port, I heard a loud noise. All of a sudden the front passenger side of my car fell. I proceeded to go to a auto repair shop not too far from my home to have the problem checked. While in route, right around the corner from where I live, my tire blew out. There was a weird smell and smoke coming from the front right tire. I was able to pull into a parking lot to wait for aaa to tow my car to a repair facility. Thank the lord, I wasn't on the freeway when this happened. The right passenger spring broke and caused the tire to blow out. Had to replace the coil springs, a tie rod and struts.

13 Front Suspension Coil Spring problem

Failure Date: 10/07/2005

Passenger side front coil spring broke and punctured tire causing immediate flat tire. Car was traveling at slow speed and driver did not lose control.

14 Front Suspension Coil Spring problem

Failure Date: 07/31/2005

The front driver side strut spring sheared off yesterday and was flushed against the tire. Backing out of the driveway at about 8:45 pm heard a loud noise and the car locked u for a second. Tried to pull it off the road, and could smell the tire burning. Got it to a side road, and drove it a little while to see what was wrong. Finally got it to the house garage and noticed the coil spring pressed against the tire.

15 Front Suspension Coil Spring problem

Failure Date: 07/29/2005

Right front coil spring broke while getting into the car.

16 Front Suspension Coil Spring problem

Failure Date: 07/21/2005

Both front coil springs have broke since owning this 1999 chev Malibu. Purchased the car new in 1999. Left front spring failed within 36 months of purchase. The right front spring recently failed and penetrated the right front tire and ripping it open causing the tire to rupture.

17 Front Suspension Coil Spring problem

Failure Date: 05/22/2005

Coil spring broke twice. The first time it broke on the front and now the front one broke again.

18 Front Suspension Coil Spring problem

Failure Date: 04/17/2005

I was driving my 1999 Chevrolet Malibu down my driveway when I heard a loud clunking noise. The front passenger side of the car went down almost to the ground. I turned car around to go back to my home and smoke started pouring from under the car. Had to have it towed to the dealer where the spring and strut had to be replaced. They had broken and cut into the tire. Extended warranty paid for the broken spring and strut but would not replace other side. Just have to wait for it to break. I had to pay to replace the tires which had only 30,000 miles on them. The Malibu has 72,000 miles on it. I bought it at 29,000 miles. Have had to replace 4 fuel injectors, replace brakes, have had the blower control fixed twice, still does not operate on 1 or 2 setting, check engine light and anitlock brake light comes on and off for no reasons, replaced belt tensioner twice, serpentine belt twice, had oil leaks, has a loud tapping noise when first starting engine (was told that this is common in this car) (sounds like a valve problem to me. I am keeping this car only until the extended warranty is about to expire. It has been a lemon since day 1. This model of Malibu should have been recalled. It is a danger for anyone to drive. Thank god I was in my own driveway and not on the expressway with my grandaughter. No more Chevrolets for me!.

19 Front Suspension Coil Spring problem

Failure Date: 04/09/2005

(1) I was driving my 1999 Chevrolet Malibu about 35 mph on a town street. (2)without warning, I heard a loud bang from the left front wheel. The car instantly made a sharp left hand turn into the oncoming lane. There were no oncoming cars. I was able to quickly regain control of the can and get back into my lane. I pulled down a side and looked at the left front tire and it looked normal. Under the hood looked normal. I proceded home. The left front wheel had a noticable clunk over the slightest bump in the road. I went home about one mile and took the left front wheel off. I noticed the coil spring around the strut had fractured. The base of the coil spring, (the pearch it was sitting on was bent) was close to the tire. I noticed a rub in the tire was caused by the fractured spring. The fracture was clean except some corrosion was evident at the start of the crack propagation. I have photos if you want. I will also ask for the fractured spring. (3) the car had both front end struts replaced and coil springs replaced.

20 Front Suspension Coil Spring problem

Failure Date: 01/22/2005

Vehicle experienced front coil spring problems. Consumer was backing out of the driveway and the suspension dropped. Then, driver saw the tire smoking. The tire was damaged because the spring went right inside the inner sidewall.

21 Front Suspension Coil Spring problem

Failure Date: 01/19/2005

I heard a really loud bang and the front of the car dropped down while traveling at 25 mph near my home. After pulling into my driveway and removing the front tire, I found that the drivers side coil spring had broken and the coil was now rubbing on the tire. The tire was slightly damaged and the car is not drivable. I am planning to have the car towed to my repair shop.

22 Front Suspension Coil Spring problem

Failure Date: 01/08/2005

I was pulling out of a parking space and heard a loud clunk following with the vehicle dropping a few inches. After I got the vehicle towed I pulled off the left front wheel and noticed the spring broke off, and there was a fracture that occurred in the first active coil above the lower isolator. The coil spring did not damage the tire, but was lying on top of the tire prior to removal. Nothing has been repaired yet, and yes the old parts are still and will be available.

23 Front Suspension Coil Spring problem

Failure Date: 06/10/2004

Owner of a 1999 Chevrolet mailbu. Front driver's side coil spring failed, resulting in having the car towed to a service facility. The failure occurred in our driveway. If it happened while driving it could have resulted in an accident. Did some research on your website and found an investigation into this defect (ea03021).

24 Front Suspension Coil Spring problem

Failure Date: 06/09/2004

Consumer's wife was driving down the street and front coil spring broke. This caused the vehicle to break down in the middle of an intersection, which was very dangerous. Vehicle was towed to a private mechanic.

25 Front Suspension Coil Spring problem

Failure Date: 04/28/2004

Front spring failure and front tire blowout.

26 Front Suspension Coil Spring problem

Failure Date: 03/07/2004

Ea 03021 - while traveling on 3/7/04 the drivers side front coil spring broke on my 1999 chevy Malibu. This broken spring rubbed against the tire and caused it to pop. It also ruined the drivers front strut assembly.

27 Front Suspension Coil Spring problem

Failure Date: 08/09/2003

While backing into a parking lot front suspension coil broke, and caused front tires to burn.

28 Front Suspension Coil Spring problem

Failure Date: 06/04/2003

While backing out of the driveway front coil spring snapped and ripped through the tire. Dealer notified.

29 Front Suspension Coil Spring problem

Failure Date: 05/27/2003

While driving at a very low speed, the driver's side spring over the strut broke and caused the tire to blowout.

30 Front Suspension Coil Spring problem

Failure Date: 12/01/2002

The passenger side coil spring broke. Ts.

31 Front Suspension Coil Spring problem

Failure Date: 11/29/2001

The hub bearing on the left side of the vehicle failed. Also on June 5, 2003 the coil spring broke.

32 Front Suspension Coil Spring problem

While driving 30 mph consumer smelled a burning rubber odor and smoke. Without any indication passenger front end dropped down on to rim. Consumer removed tire to change it, and noticed that coil spring snapped.



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