Two problems related to other fuel system tank mounting have been reported for the 2005 Chevrolet Malibu. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2005 Chevrolet Malibu based on all problems reported for the 2005 Malibu.
Issue one is the drivers seal welds brake on the rear and front from the floor mount base to the elevated control thus in the case of a crash the seat is compromised to separate completely from the floor mount due to these welds being broke. Second issue fuel pumps begin to leak at the seal of the pump at the fuel tank leaking heavy amounts of fuel from the tank and onto the exhaust. Third issue which I have seen multiple reports of recalls but the dealership denies there is an issue with the maxx that only the base model is effected but while driving the power steering will fail and the car has no control and will violently jerk in one direction throwing the vehicle in to oncoming lanes or even into the ditch. Happens periodically the power steering message appears on main control message screen and car will sound an alarm, other times the entire dash board warning lights from check engine, oil, air bag, seat belt, so on so all come on and the power steering goes out. I have found that this issue usually occurs while accelerating whether slowly or even while trying to speed up more aggressively to merge unto expressway traffic. I have nearly wrecked into numerous cars due to steering going out and wheel will violently jerk one direction or to the other. Not sure why this site shows a recall for power steering but dealership denies there is a active recall for the maxx but they have one for the 2005 base Malibu.
My gas guage is not reporting the correct amount of fuel in my gas tank. The engine light is illuminated 24/7 due to this issue. I believe it has something to do with the fuel sensor.