Other Fuel System Related Problems of the 2004 Chevrolet Silverado 3500

Table 1 shows one common other fuel system related problems of the 2004 Chevrolet Silverado 3500.

Table 1. Other Fuel System related problems of Chevrolet Silverado 3500

Problem Category Number of Problems
Other Fuel System Hoses Lines/piping, And Fittings problems
1

Other Fuel System Hoses Lines/piping, And Fittings problem

2 problems: 1- while driving with no warning the brakes failed. After coasting to a stop I noticed a brake line had ruptured at the frame rail under driver area. I was able to crimp brake line with a pair of vice grip pliers and move truck to a safe location for repair. I believe the brake lines used on these trucks to be of such inferior quality that sudden failure is a common occurrence. 2- my truck has dual tanks for diesel fuel and they have worked sporadically for years. I did not see this as a safety issue as much as an inconvenience. However while my truck was idling on a hot summer day I noticed diesel fuel dripping out of the front tank filler cap. Apparently the pump that pumps the fuel from the rear tank to the front tank was receiving a signal to pump even though the front tank was completely filled. It was continuing to pump and leaking the fuel out the filler neck. This seems like a serious safety hazard to me. I do not know if the root of the problem is the float that sticks in the rear tank, the sending units that fail, a wiring ground issue or some other electronic glitch. I do know issues with dual tank duramax diesel trucks are about as common as the truck itself is. After researching online I realized many other owners of my vehicle model have had both of the exact same problems so I thought I should report them.


Other Fuel System related problems in other Chevrolet Silverado 3500 model year vehicles:



Safety Ratings of Silverado 3500 Cars
Silverado 3500 Service Bulletins
Silverado 3500 Safety Recalls
Silverado 3500 Defect Investigations