One problem related to tank assembly has been reported for the 2004 Chevrolet Suburban. The most recently reported issues are listed below.
I have a 2004 chev Suburban with 93409 mile, has been well taken care of. A few months ago I notice it was having a hard time starting. Last wk we ran out of gas at 1. 4 tank and this weekend while the family was on a trip pulling a trailer we ran out of gas at 1/2 tank, if you go by the gas gage. We could have been baddly hurt if we were on a hill, or something when we all of a sudden have no powersteering, brakes, etc.