Other Fuel System Problems of Ford Bronco - part 2

While idling, the engine died. I attempted to restart several times with no luck. Battery was working, but engine would not start. Towed to Ford dealership and had to have the fuel pump replaced. Car had around 10k miles and recently went through an inspection.

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On [xxx] I was driving the vehicle during heavy rain. I commute 47 miles each way to work, when nearing my work location the car started to sputter like it was out of fuel and slowed to a crawl, applying pressure to the gas pedal had no impact - acted like it was getting no fuel, was able to pull vehicle over to side of the road. Vehicle would turn over but would not start - check engine light came on - codes displayed on code reader indicated that the high pressure fuel sensor and the low pressure fuel sensor were having issues. I had the vehicle towed to the closest Ford dealer and they ended up replacing the fuel sensors and fuel pump. Thought that it was a faulty fuel pump. The mileage I believe was 59516. On Wednesday [xxx] I was again driving this vehicle to work in a rain storm and at almost the exact same distance from home on the exact route the vehicle exhibited the exact same symptoms and the vehicle abruptly stopped running after shuttering to a stop with no fuel. In both cases the vehicle had a nearly full tank of fuel. The vehicle has been taken back to the Ford dealership for repair. It appears that there is an issue when driving for extended periods on very wet roads water is entering the fuel systems electrical components and causing the system to fail causing a very unsafe driving condition. On December 11th the area had received 3. 23 inches of rain in a 3 day period with the heaviest falling on the morning of December 11th. December was when hurricane helene passed to the west of our location in south carolina dropping several inches of rain. Have made short trips in light rain with no issues, only in heavy rain and long distance. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

We were returning home from a trip. We pulled into a gas station to get gas. As we pulled up to the gas pump, we smelled smoke and then saw smoke and fire. We immediately turned the Bronco off and jumped out. Shortly after, the whole engine compartment area was on fire. Luckily, there was a tow truck in the parking lot and was able to drag it away from the gas pumps. I had gotten an oil change prior to our trip. There were no warning signals, lights, or indication of temperature or oil problems. I had intermittently smelled gas while driving during our trip, but my wife said she did not smell gas on the passenger side.

When driving on the highway and pressing down on the gas pedal, the Bronco immediately stalled without warning. The vehicle gradually slowed down and I was unable to do anything except turn the wheel. I was lucky that there was a shoulder to pull over to. (this time of year there are tons of spots on the highway that there isn't a shoulder to pull over to and could have posed a huge safety issue!) even with the shoulder, large vehicles were driving by at speeds of 80mph with just a few feet of clearance. I was unable to start the vehicle after multiple attempts. Electrical power to the vehicle still worked. I had to call a tow truck and tow us the remaining way to our destination. After several hours (roughly 3 hours) the vehicle was able to start again. I drove to the dealership to have them look at it. They could only tell me that it was a low fuel pressure incident and could not replicate it. They said could just be "bad gas". This same exact incident -vehicle stalling while driving and pressing on the gas pedal, without any warning, has happened two additional times since this major incident. I took it to another dealer to have it looked at again and they said almost the exact same thing. System shows a low fuel pressure event but that they can't replicate it. I believe it could be tied to the NHTSA action number pe24019 that is currently under investigation. This is an extremely dangerous issue and wildly unpredictable that could leave me stranded or hit on the side of the road at anytime. Additionally, it's frustrating to see the possible issue under investigation for recall since July 2024 (before any of my issues) and have neither of the two dealerships tell me this information after I specifically asked if there had been any similar incidents reported. I had to do my own research to find this. Please help! please recall!.

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While driving my family of 4 the week before last, our Bronco without warning began shaking and then lost all power / ability to accelerate. I was able to pull to the side of the road before the engine completely shut off. A warning light then showed indicating “manual restart required” for which I could not locate any information in the manual. This happened in 110 degree heat and with young kids in the car. There was no previous warning and the engine would not reengage. Vehicle had to be towed 100 miles to Ford dealership nearer to our home. Dealership diagnosis indicated the problem was the fuel pump which then was replaced, although they did not acknowledge that this was a “known” issue. We were fortunate this happened in an area where we were able to pull over outside of a direct traffic lane and did not happen 15 minutes later where we would have been traveling at high speed on a busy freeway.

Vehicle stopped multiple times over the course of 2 weeks. 1 time it shut off while driving on a side road. I was able to restart and continue on. The last time it shut off in my driveway abs would not start again. Vehicle Ford dealership was recently towed to Ford dealership awaiting repair.

Bronco lost power, crank no start, 24 miles from a maintained road. Left us stranded and required 5 jeeps to recover vehicle to pavement before having it towed to dealer 172 miles away. Extremely dangerous situation to lose power descending a steep hill and leaving vehicle stranded miles off road in 100+ degree weather. Low fuel pressure dtc captured, possible loss of fuel pump, several similar reports on [xxx] . Currently at dealership for diag and warranty work. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

There is an issue when I try to pump gas the pump repeatedly kicks off. It happens every time I put gas in my vehicle. It causes me to not know when the fuel is full. It’s not an issue with the gas pump because it happens at all different locations. It’s a problem with the vehicle itself.

See all problems of the 2024 Ford Bronco 🔎.

Week and half ago engine started idling real rough, sputtering, then drove about 100 yds. Engine conked out in middle of intersection and would not restart. Was dangerous because had 3 grandchildren in back seat. Because engine wouldn’t start I had trouble trying to get it in neutral to push vehicle to side of road. Had to walk grand kids back to their house. Got a aaa tow approximately 35 miles to Ford dealer where purchased. There were no warning messages prior to engine failure except the rough idle and sputtering vehicle was diagnosed as a fuel pump failure, but vehicle is still at dealership over 10 days awaiting parts.

While driving the vehicle began to misfire and became unsafe to drive. It was towed to the local dealer where error codes confirmed that cylinder 4 had misfired. Ford was unable to duplicate the issue nor where they able to find any issues that would have caused the misfire after trouble shooting.

See all problems of the 2023 Ford Bronco 🔎.

The vehicle experienced recurring electrical system failures beginning in December 2023. The vehicle intermittently would not start and on several occasions lost power unexpectedly. The vehicle was taken multiple times to an authorized Ford dealership for diagnosis while still under the manufacturer warranty. The dealership repeatedly reported that no issue could be identified despite the recurring electrical malfunction. The vehicle battery was replaced more than once within three years, however the underlying electrical issue persisted. In August 2025 the dealership instructed that the vehicle remain at the service center for extended diagnosis. The vehicle remained at the dealership for more than 40 consecutive days before being returned on October 8, 2025. Because the vehicle intermittently fails to start and has experienced electrical system malfunction, this creates a potential safety risk if the vehicle stalls or loses power while operating in traffic. Additionally, the vehicle currently has two outstanding manufacturer safety recalls that remain unresolved after nearly three years of ownership. This complaint is being submitted because the defect remains unresolved despite multiple repair attempts while the vehicle was under the manufacturer warranty.

After engaging the "flat -tow" system and towing the Bronco, the transmission endured a catastrophic failure resulting in a $6,300. 00 transmission replacement. This all occurred "under factory warranty" dealer blamed user error even though the dash board display repeatedly stated. . . . . "flat tow enabled". Research on various websites have found this is an ongoing problem with the Bronco and has happened to many consumers. Dealer was totally unsympathetic to the situation.

While sitting in the Bronco talking on the phone in a parking lot, it shuddered and then stopped. It could not be restarted. Had to have it towed to the dealership. Current diagnosis is that there is a faulty fuel pump.

I was out offroading in remote desert of oregon for hours. I stopped with the engine on to hook up my air compressor to refill the air in them before returning to pavement. Truck idled until timeout time and started back up without problem. Drove less than a mile and Bronco started sputtering while attempted in move forward. Completed my turn onto the highway and realized there was a problem. Had barely enough time to get to the shoulder where the vehicle wouldn't start again. Pulled negative battery cable to reset, no help. It was very clear there was fuel delivery issue. Tank was full when I started my adventure and was still over half full when the fuel pump/module died. Luckily I just got back into cellular range and was able to call for a tow. I was on a blind corner as well. There really wasn't much time to get the vehcile to safety thus this complaint. Ford replaced the fuel pump and module, with the same part numers. There has since been a part modification. There are others who have had thier fuel pumps fail.

I am part of a large number of individuals ~200+ documented experiencing scraping noises in our 7 speed manual transmissions. Most of us can't get service done due to part supply issues and labor shortages. The bigger concern is Ford is replacing same parts that are being damaged which doesn't address the root cause of the issue and its not solving problem because it comes back shortly after service. The noise is mostly only heard in temps below f per Ford TSB 22-2371. People are complaining that regardless of new transmissions and TSB service the noise still comes back while most of us are waiting months to even get the repairs performed. There has been no official resolutions. The noise is a safety concern in that if the transmission fails a Bronco filled with a family could be stuck in a dangerous situation unable to move the vehicle in gear on the highway or similar situation along with these are brand new people complaining day 1 they bring these 7 speed manual transmission models home on 21s, 22's and now 23's. Ford just keeps sending them to customers with same defective transmissions we have and the problem is growing quickly also since it is winter and more are out there the number is growing quicker. I have tons of videos, documentation and a community of 200 plus individuals who own 7mt Broncos with the issue. I have spreadsheets from the community of builds and user names as well as photos of internal damage and reports of noise coming back. Very good documentation. Please take this seriously. Justin keyse 440-364-3754 justin. Keyse@yahoo. Com links to all documentation in the community. . Read more...

Was stopped at a red light. On green light, accelerated. Vehicle stop in the middle of the intersection. Would not initially restart. After waiting a bit. Vehicle restarted. Very busy intersection. Dangerous situation. Vehicle has 2,700 miles on it. 2 error messages through Ford app. 1, vehicle has reached its lean limit. 2, fuel pressure regulator or associated parts issue.

The vehicle started leaking fuel from under the passenger front fender. We were able to get the vehicle off of the highway. When I opened the hood it appeared that the leak was coming from the top area of the engine. The vehicle was towed to a Ford dealership and we are waiting for the reason it was leaking. This vehicle is a bit over 6 months old and has less than a thousand miles on it. I am aware that Ford has a recall on the Bronco sport model but mine is a regular Bronco with the 2. 7 liter engine. There were no warning lights or buzzers prior to this incident.

My car went from 50 mph to nothing. Lost power. Coasted to the side of the road barely avoiding traffic. Dark road, sheriff had to sit behind car so I was not rear ended in pitch dark had to be towed to the dealer. One week later dealer uncertain. Likely complete engine failure maybe fuel valve less than one year old. 11,000 miles.

In remote area in a canyon the engine quit suddenly due to fuel starvation caused by faulty fuel pump. The engine quit on the edge of the cliff and would not start again. Check engine light was illuminated. After being towed to the nearest dealership. I was advised that my Bronco needs a new fuel pump. Vehicle warnings are as follows: - electrical fault with the fuel pump. - engine fuel control system cannot achieve required fuel pressure to start engine. - engine fuel control sytem is unable to control fuel system pressure.

On June 9, 2022, while traveling on an interstate highway at about 80 mph, the engine sputtered and died without any warning light activation. The vehicle failure caused an extremely unsafe condition which caused me to navigate without power, in moderate traffic, from the #1 lane, across the #2 lane and onto the shoulder. The failure caused me to perform this high risk maneuver in front of an approaching big rig traveling in the #2 lane. The vehicle was towed to the nearest Ford dealership where an inspection determined the fuel pump had failed. The fuel pump was replaced but the dealership did not know if the replacement had been redesigned to prevent such catastrophic failures in the future. The loss of power was sudden and immediate without any prior warning messages and/or warning lamp activation.

Whilst traveling at highway speeds on the jersey turnpike, black smoke suddenly started emanating from the rear of the vehicle. All power was suddenly lost from the vehicle, with the accelerator pedal being nonfunctional. I was able, even though the vehicle was starting to fill with smoke and leave a trail of smoke behind, navigate across the lanes to the hard shoulder. The engine had of course ceased to run. At this time I exited the vehicle to assess the situation. Upon finding no obvious defects and the smoke having cleared, I reentered the vehicle, to see what the engine would do when the key was turned. The engine would not turn over, with only items running off of battery power. Basically the car was dead. At this time I called a aaa for a tow of the car. Unfortunately aaa can't tow on the new jersey turnpike, so a local tow company had to be called, to transport the car to a local exit. After the car was deposited in a car park close by, I then reached out to aaa to transport the car to my local Ford dealer. The Bronco was taken to stamford Ford, in CT, where after inspection, we were told the car had suffered a "catastrophic failure". The vehicle took over one month before it was returned, as the whole engine had to be rebuilt.