One problem related to engine exhaust system has been reported for the 2004 Ford Escape. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Ford Escape based on all problems reported for the 2004 Escape.
I have a 2004 Ford Escape (6 cyl. , front wheel drive) that now has over 110,000 miles. At 108,465 miles, the #2 catalytic converter blew and was replaced (along with all 6 ignition coils). A second mechanic found debris in the #3 catalytic converter, cleaned it and the exhaust system. (the engine was not getting enough air passing through the exhaust system and would barely make it up a hill. ) then he discovered the right rear wheel well was rusting out posing a severe threat that the shock absorber will punch through into the body of the car making the Escape totally inoperable. A recall is already out for Ford minivans for the same issue but apparently not for the Escapes. Why not? this can be repaired at a cost of nearly $2,000. With the catalytic converter and ignition coils, I've already spent over $2500 and don't have the $2,000 for this necessary repair due to poor materials used to make this vehicle.