Structure Related Problems of the 2005 Ford Expedition

Table 1 shows five common structure related problems of the 2005 Ford Expedition. The number one most common problem is related to the body (four problems). The second most common problem is related to the paint (four problems).

Table 1. Structure related problems of Ford Expedition


Recently reported Structure problems of the 2005 Ford Expedition

The Body problem

Aluminum body panels are corroding underneath the paint, causing bubbling, flaking, and chipping of the paint. This is not caused naturally, this is a failure on the part of Ford and their quality control. The aluminum underneath was contaminated from the factory with iron causing corrosion.   Read details...

The Paint problem

The paint is peeling on the exterior and interior in large patches for no obvious reasons including rust or environmental factors like being close to salt water. The peeling paint is primarily on the back hatch but also some paint bubbling is occurring on a few other small spots on the vehicle.   Read details...

The Tailgate problem

Paint on tailgate is peeling and bubbling   Read details...


Structure related problems in other Ford Expedition model year vehicles:



Safety Ratings of Expedition Cars
Fuel Economy of Expedition Vehicles
Expedition Service Bulletins
Expedition Safety Recalls
Expedition Defect Investigations