Structure Related Problems of the 2004 Ford F-150

Table 1 shows eleven common structure related problems of the 2004 Ford F-150. The number one most common problem is related to the body (49 problems). The second most common problem is related to the structure (15 problems).

Table 1. Structure related problems of Ford F-150

Problem Category	Number of Problems
Body problems	49
Structure problems	15
Frame Rust problems	10
Frame And Members problems	5
Paint problems	3
Hood problems	2
Tailgate Hinge problems	2
Bumper problems	1
Door Hinge problems	1
Underbody Shield problems	1
Tailgate problems	1

Recently reported Structure problems of the 2004 Ford F-150

The Body problem

The truck has had a complete body frame failure. The entire frame is rusted through with large holes. I am unable to put it on a jack to change the tires. It has failed inspections and has not been inspected since 2019. I have a 1992 Ford truck that has no rust issue on the frame. Read details...

The Structure problem

While attempting to accelerate onto a highway my vehicle sputtered and I was unable to get up to speed in a reasonable amount of time. Fortunately I was on a 4 lane highway and the approaching vehicles were able to avoid me by pulling into the passing lane. Read details...

The Frame Rust problem

This vehicle is otherwise in good condition with very little body rust limited to the back corner of the passenger cabin. However the left frame rail starting 14 inches ahead of the front attachment point of the leaf spring. Read details...

Structure related problems in other Ford F-150 model year vehicles:

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