One problem related to door hinge has been reported for the 2004 Ford F-150. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Ford F-150 based on all problems reported for the 2004 F-150.
Finger crushed under drivers door handle. The lever that opens the rear door of the 2004 - f150 while trying to open it from the inside passenger seat. Surgery needed to place tip of finger bone back into place.