Gas Recirculation Valve (egr Valve) problems of the 2006 Ford F-150

Three problems related to gas recirculation valve (egr valve) have been reported for the 2006 Ford F-150. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2006 Ford F-150 based on all problems reported for the 2006 F-150.

1 Gas Recirculation Valve (egr Valve) problem

Failure Date: 12/23/2016

Was driving my 2006 F-150 over a mountain pass in canada. There was compact snow and ice on the roadway and I was traveling with other vehicles around me at approxamtly 40 mph. The vehicles ahead of me began to brake, I as well tried to brake only to find my truck had lost power and was no longer running. I had lost power to my brakes and steering. This caused my truck to begin sliding on the snow and ice and I was unable to control my vehicle. The cars around me were slowing and stopping and I could not. I began to fish tail in both directions while trying desperately to control my truck with no brakes or power steering, I eventually did a complete 360 degree spin and somehow managed to get the truck under control with out rolling over and into the ditch or smashing into the other vehicles around me. When I came to a stop my truck was not running and the dash lights were on. I placed the transmission into drive and restarted the truck without issue and continued on without issue. This is the second time this has happened with this truck, the first time I was on a residential street and I was able to just coast to a stop and restarted the truck. This last incedent on the mountain pass has confirmed to me that I will not own another Ford as I have researched this problem to find that this is a commen issue with Ford trucks. I am certain this has caused major accidents if not deaths and the fact there are no error codes left behind from the events to verify this has happened we may never know. The fact it has happened to me twice and once only a miracle a serious accident didn't occur I am done with the Ford motor company.

2 Gas Recirculation Valve (egr Valve) problem

Failure Date: 02/10/2014

I brought my truck in to my local Ford dealer because the check engine light came on. It is a 2006 f150 4. 6l - after his inspection, the mechanic stated that the bottom of the #2 spark plug (manufacture installed) had disintegrated and fell into the head causing so much damage to the #2 cylinder that I have to replace the entire engine at a cost of over $6,000 plus tax. It will take over a week to fix and I do not have another vehicle. I would like Ford to reimburse me for the expense. I have written to their "customer care" ( cas-3961775-r2m8s5 and cas-3961841-h9x7t2) department, but have had no helpful or satisfactory results. This is a known issue as Ford has issued a TSB and developed a tool to assist with the removal of faulty spark plugs.

3 Gas Recirculation Valve (egr Valve) problem

Failure Date: 01/22/2014

Went to start truck and engine would crank but would not fire. I tried the starting fluid test to see if it was an ignition problem or fuel problem. Gave a little shot of starting fluid into the intake and then tried to start. Motor acted like it was going to start but never started beings I didn't give it enough starting fluid to start because I'm not a fan of using it. With that I eliminated the ignition had to be fuel. I got on the internet and searched no start problem for 2006 F-150 and found a you tube video of the fuel pump control module rusting out. Went out and dropped spare tire and took the control module off the cross member and noticed the hole corroded through the housing just like the video. I got the upgraded part from a Ford dealer for $163 and installed. Runs fine now. My biggest complaint is Ford knows there's a problem since the have came out with an upgraded control module so why isn't this a recall? I live in a state that temperatures in the winter months can be below 0 degrees fahrenheit and drive an hour one way to work, this could have happened when I was on the road in extreme cold, could of had my two children with me broke down on the side of the road and cold out. Luckily it happened at home but still it was 4 degrees out and laying under my truck taking the module off was not very pleasant. Think this is something that Ford needs to do something about.




F-150 Service Bulletins
F-150 Safety Recalls
F-150 Defect Investigations