general problems of the 2022 Ford F-150 - part 2

The contact owns a 2022 Ford F-150. The contact stated while driving at an undisclosed speed, the vehicle stalled. No warning lights were illuminated. The vehicle was taken to an independent dealer to be diagnosed. The mechanic diagnosed the vehicle with engine failure. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was approximately 3,000.

Vehicle lurches forward when at a stop while in electric mode. When releasing the brake, the vehicle lurches forward into a “bang”. Occurring at every stop while in electric mode. Cel for fault with auxiliary transmission oil pump.

This past week, I was sitting at a red light with my foot on the brake (not the gas) and all of sudden, my truck slammed into gear hard enough that I thought I was rear ended. I actually had to look to see if a car did hit me. This happened to me twice this week. Also, several times this week, I was just letting go of the brake and the car slammed into gear, jolting the car as well. Just letting go of the brake, the car jolted as well without pressing on the gas. It wasn’t a smooth transition from letting go of the brake to pressing on the gas.

See attached document for complaint.

The heat exchanger on my truck is faulty per the serve department at balise Ford of wilbraham. I had a check engine light coming on intermittently starting in October of 2022. In late December, the check engine came on steady. I made an appointment with balise to have it checked out as well as to have other recall issues resolved. They inspected the truck and found the heat exchanger was faulty and would have to be replaced. They ordered the part. In April, the part finally came in and I brought the truck in to get it sorted out. A couple days later when I went to pick up the truck, I found out that the wrong part had come in and that the repair would have to be done when the proper part came in. They told me at the time that it could take a month or so to arrive. It's been 2 months since that time and the part still isn't available and I'm told that Ford is planning on shipping 72 units nationwide around June 30th. It doesn't appear that I'm high enough on the list to get one of these parts when they become available. This is now over 6 months I've been waiting for the part. The issues are 2 fold, 1st, I don't know if any sort of damage is being done to the engine due to this issue. There is something overheating in the system. I drive 65 miles to work each way and some days I have to pull over 3 and 4 times to let the heat exchanger cool down. The engine temperature shows as normal, but I get an alert on my dash that tells me that the engine is going into low power mode due to overheating and it's not possible to maintain highway speeds and creates a situation where I need to get over to side of the road quickly since I can't maintain pace. I never know when this will happen. The second issue is that I live in massachusetts, my truck has to pass a safety inspection. It won't pass with a check engine light on. Once rejected, I have 50 days to get it repaired. After that time, I legally cannot drive the vehicle.

The contact owns a 2022 Ford F-150. The contact stated that while driving at an undisclosed speed uphill, the vehicle lost motive power. Additionally, the display screen was black. The vehicle was taken to an independent dealer; however, no failure was found. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was unknown.

The contact owned a 2022 Ford F-150. The contact stated while driving 65 mph, he started to smell a burning odor inside the cab. The contact stated no warning light was illuminated. The contact was able to park on the side of the road and when exiting the vehicle he saw a fire had started under the engine. The contact and his family were able to exit the vehicle safely. The contact stated no one was injured nor sought medical attention. A fire department was able to extinguish the fire. A fire report was not filed. A police report was filed. The insurance company deemed the vehicle a total loss. The vehicle was towed to towing lot. The contact called the local dealer and made them aware of the failure. The vehicle was not diagnosed. The manufacturer had not been informed of the failure. The failure mileage was approximately 1,800.

The contact owns a 2022 Ford F-150. The contact stated that while stopped, the engine revved up with the brake pedal but the vehicle failed to respond , moved and crashed into a GMC pickup. The driver placed the shifter into the park position and turned off the vehicle and removed the keys, but the vehicle continued running for approximately 4 minutes. There were no warning indicator lights illuminated . There were no reported injuries, air bag deployment or fire. A police report was filed. The vehicle was towed to the local dealer but the vehicle was not diagnosed or repaired. The manufacturer sent two engineers and the insurance company sent an engineer to evaluate the vehicle and requested to take possession of the event data recorder but the owner declined. The manufacturer was contacted, who provided case number cas38501960 but no additional assistance was provided. The approximate failure mileage was 3,500.

After purchasing the truck new I drove it for four days and it started to leak coolant from under the middle of the truck. The truck had less then 200 miles on it and it already needed service. Once I looked up 2022 Ford F-150 power boost coolant leak I found out there are a lot of people experiencing the same issues. I did not know these trucks were having problems otherwise I would not have purchased this truck. If I would have not realized the coolant was leaking the truck would have overheated. After taking it to the dealer they said that exhaust pipe extension was bad and leaking. They informed me that limited parts were available and there was only three in texas. The Ford dealer ordered the parts 6/30/22 and they still have not shipped as of today 7/7/22. They don’t seem to have any urgency to repair my brand new truck. I have heard some people waiting 10 weeks or more for parts which is a ridiculous for a brand new truck. I feel like there should be a recall on this particular truck if it’s such a common problem. I am lucky that I didn’t attempt to take this truck on a family vacation because we would have been stuck somewhere.

The contact owns a 2022 Ford F-150. The contact stated the parking brake was intermittently illuminated. The contact stated that the vehicle was shaking and vibrating abnormally while depressing the brake pedal. The contact stated that the VIN was included in NHTSA campaign number: 23v509000 (parking brake), which stated that the wiring harness needed to be replaced. The dealer determined that the failure was caused by the recall. The dealer also determined that the rotors needed to be replaced. The rotors were replaced. The contact stated that the rear brake rotors were replaced three times. The dealer informed the contact that the recall was considered completed and had not replaced the harness but secured the existing harness with a zip tie. The contact stated that approximately one year later, the parking brake light started to illuminate intermittently. The dealer was informed; however, the vehicle was not repaired. The contact stated that the check engine warning light illuminated while the fuel tank was full. The contact stated that the check engine warning light was intermittently illuminated. The vehicle was taken to a certified mechanic, who diagnosed that the knock sensor had failed and needed to be replaced. The vehicle was not repaired. The contact received notification of NHTSA campaign number: 25v455000 (fuel system, gasoline); however, the part to do the recall repair was not yet available. The contact stated that the manufacturer had exceeded a reasonable amount of time for the recall repair. The dealer was contacted. The manufacturer was made aware of the issue. The failure mileage was approximately 47,000. VIN tool confirms parts not available.

Truck check engine light came on and started to blink. The truck would shake when trying to accelerate. Pulled over, turned truck off and the light went off. When started back up it was gone. A few days later the truck did the same thing, but the light did not go off. It remained on, when accelerating the truck began to shake. When I took to the dealer, they mentioned they this truck had a check engine light on when they received, they replaced the ignition coils (under warranty) before purchasing. It’s believed the coils may have gone again. The truck is currently at the dealers getting repaired. For a brand new truck, the coils have already needed to be replaced by dealer.

There is a heat exchanger in the exhaust that leaks coolant and causes the engine to overheat. This has happened to over 500+ powerboost engines. Ford case# cas-35641317-w3y6f0.