Other Fuel System Pump Problems of Ford F-450

Ford F-450 owners have reported 8 problems related to other fuel system pump (under the other fuel system category). The most recently reported issues are listed below.

1 Other Fuel System Pump problem of the 2014 Ford F-450

Failure Date: 05/05/2016

The high pressure fuel pump failed. Ford claimed that this was from contaminated fuel. Ford has two fuel filters and a water separator. I personally added two additional filters and an additional water separator, for a total of four filters and two separators. Ford also has a water in fuel light that is supposed to alert the driver to contamination. At no time did this light come on. In short, I believe Ford has a defective fuel pump and a defective filtration and water alerting system. This truck shutdown, with no warning at 70 mph on a limited access highway. Ford refuses to address the problem and continues to blame the owner. This is a safety issue and I was fortunate that there was light traffic and I was able to safely steer the powerless truck to the side of the road. In researching this issue, I've seen that there are numerous reports of the same problem on the 6. 7 liter powerstroke diesel engine from 2011 on.

See all problems of the 2014 Ford F-450 🔎.

2 Other Fuel System Pump problem of the 2008 Ford F-450

Failure Date: 06/18/2015

I was making a left hand turn afyer stoping at a traffic light and loss power. The engine light came on and the turbo pressure gauge dropped. I took the truck into the dealer and the dealer told me that a manafold bolt had broken which caused a bad exhuast leak. Repair cost was $3500. I drove the truck less than 50 miles over the next two days and the problem happened again with loss of power and engine light on. I took the truck back the dealer and was informed that the high pressure fuel pump had exploded and sent metal debris through out the fuel system. I was then told the repair cost were going to $7500 ($6000 for parts and $1500 for labor). This is a bad Ford engineering design problem and should be paid for by Ford as well as a recall on all models using the same hpfp assembly.

See all problems of the 2008 Ford F-450 🔎.

3 Other Fuel System Pump problem of the 2008 Ford F-450

Failure Date: 03/14/2015

We are original owners. Truck only used to haul drinking water. That is why the mileage is low. In March we smelled gasoline in drive but we have several cars and couldn't pinpoint problem or see gas on ground. We had filled up the truck and thought maybe some gas had spilled. After that we had several incidences of driving down road 40-60 mph and truck slowed to 20mph. It stalled and came toa complete stop on a few occasions. We were able to restart it. Local shop ran diagnostic check and nothing was evident. Took it to Ford dealer today and mechanic says the gas tank has imploded due to crack and dirt got in and fuel pump is clogged. We have never had any incidence of damage to our vehicle and no incident that would cause the fuel tank to split. We found on the internet a class action lawsuit in 2012 for the same problem and model of vehicle we have. We were never notified of a recall or potential problem. This is a safety issue as the vehicle suddenly loses power and it is difficult to steer to the berm.

4 Other Fuel System Pump problem of the 2007 Ford F-450

Failure Date: 11/20/2014

The vehicle involved is a horton ambulance on a Ford f450 chasis. While on an emergency call the unit stopped operating and then engine would no longer start. The vehicle was towed to ted britt Ford's truck repair center in chantilly. Upon examination they found that due to the fuel tank delaminating, debris had damaged the fuel pump and fuel system. Spoke with Ford in regards to recall or repair assistance as this is a highly documented issue. Ford refuses to acknowledge this as an ongoing issue and will not take ownership for the defective fuel tanks. At this time we are considering having to replace all of our Ford steel fuel tanks as we have no way to prevent this damage to our vehicles and Ford refuses to resolve the issue.

See all problems of the 2007 Ford F-450 🔎.

5 Other Fuel System Pump problem of the 2015 Ford F-450

Failure Date: 09/13/2014

The contact owns a 2015 Ford F-450 sd. While driving approximately 55 mph, the engine warning indicator illuminated and the engine stalled without warning. The vehicle was towed to an independent mechanic who stated that the fuel pump and module needed to be replaced. The vehicle was repaired, but the failure recurred. The dealer was unable to determine the cause of the failure. The failure occurred on multiple occasions. The vehicle was not repaired. The manufacturer was not notified of the failure. The approximate failure mileage was 650.

See all problems of the 2015 Ford F-450 🔎.

6 Other Fuel System Pump problem of the 2005 Ford F-450

Failure Date: 07/01/2009

The contact owns a 2005 Ford F-450 diesel. The contact stated that while driving 60 mph the vehicle stalled without warning. The vehicle was taken to the dealer, who diagnosed that the interior paint of the fuel tank was delaminating. As a result, the fuel tank, fuel lines, fuel pump, fuel injectors, and filters needed to be replaced. The manufacturer was made aware of the failure and offered no assistance because the vehicle was no longer under warranty. The vehicle was not repaired. The failure mileage was 40,000 and the current mileage was 70,000.

See all problems of the 2005 Ford F-450 🔎.

7 Other Fuel System Pump problem of the 2008 Ford F-450

Failure Date: 02/25/2009

Fuel tank delamination leading to blown engine x2 and fuel pump replacement x2. I use no additives and buy only commercial fuel almost exclusively in northeast georgia.

8 Other Fuel System Pump problem of the 2008 Ford F-450

Failure Date: 11/21/2007

The contact owns a 2008 Ford F-450. The contact stated that the fuel pump is causing the vehicle to jerk and smoke. The pump has been replaced twice. When the vehicle was repaired the first time, the welding nut was broken. Currently, the vehicle is being held together by the nuts and bolts. Ford stated that nothing could be done because commercial vehicles are not covered under warranty. The failure mileage was 16,000 and current mileage was 19,000.


Other Common Other Fuel System related problems of Ford F-450



F-450 Service Bulletins
F-450 Safety Recalls
F-450 Defect Investigations