Other Fuel System Tank Assembly Problems of Ford F-450

Ford F-450 owners have reported 11 problems related to other fuel system tank assembly (under the other fuel system category). The most recently reported issues are listed below.

1 Other Fuel System Tank Assembly problem of the 2012 Ford F-450

Failure Date: 02/20/2020

We have to replace our fuel tank because the lining has delaminated. We have already had to replace the engine which may have been a result of the lining deterioration.

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2 Other Fuel System Tank Assembly problem of the 2006 Ford F-450

Failure Date: 01/18/2016

"delamination of fuel tank" after only having the vehicle for shortly over four months, the truck would not crank. The truck was parked on a city street in washington, DC where I racked up 2 parking tickets. I had it towed to the dealer and they said that the tank is corroding. I've had issues with the truck since I purchased it. The gas gauge would go out periodically along with the power. I called the dealer and had it checked out, and they said they couldn't find any issues. Now that the 90 day warranty is over, the goes out completely in 120 days. It took the dealer a month to deliver the truck to me after I purchased it.

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3 Other Fuel System Tank Assembly problem of the 2006 Ford F-450

Failure Date: 09/03/2015

Delamination of diesel fuel tank. Requiring fuel tank, fuel lines,and filters replaced.

4 Other Fuel System Tank Assembly problem of the 2006 Ford F-450

Failure Date: 02/05/2014

Tl-the contact owns a 2006 Ford F-450. The contact stated that the inner fuel tank lining would flake causing the fuel system to clog up. As a result the vehicle would lose power while driving. This failure has recurred numerous times. The vehicle was taken to an independent mechanic where it was diagnosed that the injectors and front fuel tank had to be replaced. The vehicle was repaired. The manufacturer was made aware of the failures. The failure mileage was 156,000. Mc.

5 Other Fuel System Tank Assembly problem of the 2006 Ford F-450

Failure Date: 08/06/2013

Tl-the contact owns a 2006 Ford f450 sd. The contact stated that while driving 20 mph, smoke emerge from the exhaust as the vehicle failed to properly accelerate while traveling uphill. The vehicle was taken to an independent mechanic for diagnosis where it was stated that the fuel tank was corroded and the fuel tank system and module needed to be replaced. The vehicle was not repaired and the manufacturer was notified. The failure mileage was 56,000. Kmj.

6 Other Fuel System Tank Assembly problem of the 2007 Ford F-450

Failure Date: 06/19/2013

Tl- the contact owns a 2007 Ford F-450. The contact stated that while being inspected by a dealer, it was found that the fuel tank was delaminating on the inside. The vehicle was not repaired. The manufacturer was contacted about the failure. The failure mileage was 60,000. The VIN was not available. Mah.

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7 Other Fuel System Tank Assembly problem of the 2005 Ford F-450

Failure Date: 12/31/2012

The contact owns a 2005 Ford F-450 sd. The contact stated that while attempting to merge into traffic the vehicle stalled. The vehicle was taken to an independent mechanic. The technician diagnosed that the inside of the fuel tank was delaminating and as a result, the fuel system needed to be replaced. The manufacturer was not made aware of the failure. The vehicle was not repaired. The failure and current mileage was 48,000.

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8 Other Fuel System Tank Assembly problem of the 2005 Ford F-450

Failure Date: 12/25/2012

I own two 2005 f450 mason dumps and the fuel tanks in both are flaking apart inside and destroying both of my engines !! the repairs and damage are endless and im sick to hear Ford is aware of this and has not made any attempt to notify me. Had I known this was an issue I would have asked them to replace both with an approved plastic tank prior to my lines, injectors, filters and who knows what else getting clogged and destroyed by this flaw. The repair fees and lost wages due to this known problem is a disgrace and I would like to know my options against Ford. I currently own 4 Ford trucks, will all do the same ??.

9 Other Fuel System Tank Assembly problem of the 2005 Ford F-450

Failure Date: 12/01/2012

I own two 2005 f450 mason dumps and the fuel tanks in both are flaking apart inside and destroying both of my engines !! the repairs and damage are endless and im sick to hear Ford is aware of this and has not made any attempt to notify me. Had I known this was an issue I would have asked them to replace both with an approved plastic tank prior to my lines, injectors, filters and who knows what else getting clogged and destroyed by this flaw. The repair fees and lost wages due to this known problem is a disgrace and I would like to know my options against Ford. I currently own 4 Ford trucks, will all do the same ??.

10 Other Fuel System Tank Assembly problem of the 2006 Ford F-450

Failure Date: 06/25/2012

The contact owns a 2006 Ford F-450 sd. The contact stated that the vehicle stalled while driving 55 mph. The contact was able to restart the vehicle after waiting a few minutes. The failure had since recurred intermittently. The vehicle was taken to an authorized dealer and the contact was informed that the fuel tank was deteriorating. The contact was also informed that the fuel tank needed to be replaced. The vehicle was not repaired. The manufacturer was not made aware of the failure. The failure mileage was 75,000.

11 Other Fuel System Tank Assembly problem of the 2002 Ford F-450

Consumer states that gas tank is fractured causing fuel to leak large amounts onto the ground. The vehicle shows no warning. Dealer is aware. Please provide more information. Mr.

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Other Common Other Fuel System related problems of Ford F-450


F-450 Service Bulletins
F-450 Safety Recalls
F-450 Defect Investigations