Structure Problems of Ford F-550

Ford F-550 owners have reported 6 problems related to structure (under the structure category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Ford F-550 based on all problems reported for the F-550.

1 Structure problem of the 2017 Ford F-550

Failure Date: 04/21/2024

See attached letter.

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2 Structure problem of the 2019 Ford F-550

Failure Date: 03/10/2024

The contact owns a 2019 Ford F-550. The contact stated while driving at various speeds, there was an abnormal sound coming from the sub frame. The contact stated that the failure recurred increasingly while driving on a bumpy road surface. The contact stated that while inspecting the frame, he noticed that the frame rail behind the cab was fractured. The vehicle was taken to the dealer, where it was determined that the frame needed to be reinforced or replaced. The vehicle was not repaired. The contact stated that the vehicle was previously taken to the dealer to be repaired under Ford campaign number: gb2021003; however, the dealer informed the contact that the vehicle was not experiencing the failure at the time. The manufacturer was notified of the failure and informed the contact that the vehicle was no longer covered. The failure mileage was approximately 130,000.

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3 Structure problem of the 2022 Ford F-550

Failure Date: 01/29/2024

Ford motor company has had a known issue with the truck frames cracking on the F-550 chassis. They acknowledged it by doing a recall, which either replaced or repaired the chassis frame or installed reinforcement braces if no cracks were visible. The recall expired in September of 2023. In October 2023 we noticed a crack on the frame just outside the recall reinforcement brace that Ford-certified technicians installed. We found another in November (reinforcement brace installed) and another in January (with Ford's new and improved frame produced due to a recall issue). Ford has denied making the repairs since the original warranty expired, even though this was the same related issue. We have been dealing with Ford motor company since October in hopes of resolving the issue but they continue to give us any resolution. The problem has not only caused a burden on our workforce but also caused great safety concerns. With Ford avoiding responsibility, they are allowing trucks to operate daily on our highway system, which becomes a safety concern for not only the driver but for many other motorists. The problem existed, but the issue was not resolved, all we are asking is that they take responsibility for making the repairs and permanently resolving the issue for the safety of all motorists.

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4 Structure problem of the 2020 Ford F-550

Failure Date: 11/16/2023

Ford motor company has had a known issue with the truck frames cracking on the F-550 chassis. They acknowledged it by doing a recall, which either replaced or repaired the chassis frame or installed reinforcement braces if no cracks were visible. The recall expired in September of 2023. In October 2023 we noticed a crack on the frame just outside the recall reinforcement brace that Ford-certified technicians installed. We found another in November (reinforcement brace installed) and another in January (with Ford's new and improved frame produced due to a recall issue). Ford has denied making the repairs since the original warranty expired, even though this was the same related issue. We have been dealing with Ford motor company since October in hopes of resolving the issue but they continue to give us any resolution. The problem has not only caused a burden on our workforce but also caused great safety concerns. With Ford avoiding responsibility, they are allowing trucks to operate daily on our highway system, which becomes a safety concern for not only the driver but for many other motorists. The problem existed, but the issue was not resolved, all we are asking is that they take responsibility for making the repairs and permanently resolving the issue for the safety of all motorists.

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5 Structure problem of the 2006 Ford F-550

Failure Date: 12/28/2006

Gas pedal & brake pedal are to close I have a 2006 Ford 500 being on a police dept and reading the news paper and radio you will hear where people have trouble hitting the gas pedal and not the brake pedal. After getting rid of my older Ford pick up and Ford crown vic I had no problem with, I bought a new 2006 Ford 500. Then I found out that when I wear walking shoes, and move my foot from the gas pedal to the brake, it was caught under the brake pedal and gas pedal, and to move it you will hit the gas pedal and the car will move before you can hit the brake again. I have talked to other people with different make of cars also who said they had the same problem with their car while wearing summer sandals and my shoes type. It seems that this may be one reason why you hear so much of this happening to people now days, and that is, the gas & brake pedal are to close to one another.

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6 Structure problem of the 2000 Ford F-550

Failure Date: 09/21/2001

The right frame rail cracked on the vehicle. The consumer contacted the dealer and wanted the to get in touch with a factory representative.

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Other Common Structure related problems of Ford F-550

Problem Category Number of Problems
Body problems
12
Frame And Members problems
7
Structure problems
7
Underbody Shield problems
1


F-550 Service Bulletins
F-550 Safety Recalls
F-550 Defect Investigations