One problem related to engine has been reported for the 2004 Ford Freestar. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Ford Freestar based on all problems reported for the 2004 Freestar.
Driving north on minnesota highway 169 at 65mph and notice smoke coming from the engine compartment. I immediately pulled over onto the shoulder and within three minutes there were flames coming from the engine compartment as well as smoke. There was nothing wrong with my vehicle and it was running well when all of a sudden it just started smoking and then it burst in to flames.