Three problems related to alternator/generator/regulator have been reported for the 2010 Ford Fusion. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2010 Ford Fusion based on all problems reported for the 2010 Fusion.
When trying to turn the steering wheel when starting from a stopped position, the power steering was not working and a service advance track warning came on. If I did not have the physical power to turn the wheel, I could have very easily have hit another vehicle. I took the car in for a car wash, and the power steering came back on about 5-10 miles down the road. It went out and back on intermittantly during the next few months. It totally went out somewhere around the end of March or beginning of April. According to "Ford power steering failure reports investigaterd by federal regulators/oregonlive. Com" dated October 6, 2014 at 8:46 am "Ford says it's cooperating with the investigation and anyone experiencing power steering problems with their vehicles should contact their dealer". May 12, 2015 I took the vehicle to the Ford dealer and they pulled codes 100410 - unable to communicate with power steering system. Checked for powers and grounds, power and grounds ok. Referred to interactive vehicle diagnostic. They found power steering module/rack failure. Recommended replacement at a cost of #1647. 79. They said it was not on the recall at that time. When the mechanic brought the car forward, he also informed me that models produced six months earlier have the old power steering with the fluid. He said I have the electronic one that the newer models have. I recently checked the recall that Ford was having on the Fusion. My VIN # shows 0 recalls. The Fusion recall mentions road salt and other contaminants can cause corrossion and breakage. I live in wisconsin and feel that my car should be included in this recall. My wife hauls kids and has a hard time trying to drive this car. For safety sake, I feel it should be recalled and fixed immediately.
1st incident: I was driving down the freeway at 65mph. My rpm dropped for no reason. It felt like I lost power but the car kept moving. I took the next exit and while sitting at an intersection the wrench light came on and the car lost all power. I waited about 5 minutes and turned the key. . . The car started right up. 2nd: I was driving 40 mph and noticed the rpm drop. When I stopped at a stop light the wrench light came on and the car lost power. 3rd incident: tonight, as I was driving 35 mph down a winding road, the wrench light came on the car lost power and slowed to a roll. I pressed the gas pedal but it didn't work but the car kept crawling with a jerky motion. Cars were coming around the corner so fast. I turned on my flashers, put the car in park, turned the key off and restarted the car. I have had the car checked out by 2 Ford dealers they say they don't know what the problem could be. They could not detect any codes from the car computer. They ruled out the battery and the alternator. I am taking it in again tomorrow to a different Ford dealer. I took a picture of the dash showing the wrench light and I will show them the posts on this site.
The contact owns a 2010 Ford Fusion hybrid. The contact stated that during routine maintenance, the dealer advised that the high voltage cable for the hybrid generator and battery was worn down to bare metal. The manufacturer was contacted but the vehicle was not repaired. The VIN was unavailable. The failure and the current mileage was 36,453.