Three problems related to carrier/rack have been reported for the 2015 Ford Fusion. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2015 Ford Fusion based on all problems reported for the 2015 Fusion.
Intake manifold cracked! my car is 2 months past warranty and Ford isn't willing to help me out. They have 2 other cars in for the same service repairs in waconia mn right now! the car shook/vibrating when I stared it.
I am filing this complaint due the number of documented occurrences of sun roofs cracking or exploding on Ford Fusion and other Ford branded vehicles. On 9/1/2017 while opening the sun roof heard pop sound. The sun roof opened about 5 inches. I returned it to the closed position and found the sun roof cracked in a rectangular pattern across the entire glass. The car had been parked from 9:00 am pst until 5:00 pm pst at my work site with all 4 windows cracked about 1/2 to 1 inch. As well I noticed that on the backseat driver side the head liner had detached from roof and below weather stripping. Attempted to push it back up but it will not stay after the sunroof cracked. Entering the car I rolled all windows down, turned on ac which was set at 64 degrees and then attempted to open the sun roof before driving off. All windows and open sun roof was to help evacuate warm air that remained in the car as it was parked during the day. Currently the car has 9961 miles on the odometer. Care is driven about 6 miles Monday - Friday from my home to work and back.
My 2015 Ford Fusion was parked outside in our company's parking lot in the morning and upon returning to the car in the afternoon (temp was in the 90's) there was a crack across the sunroof from left to right. Although the sunroof did not explode while driving and no one touched the car while it was parked, this should be investigated as a widespread defect in the manufacturing of the glass used in Ford's sunroofs as it poses a safety hazard if something like this happens while driving or if it shatters, showering the driver with glass.