Tank Assembly problems of the 2001 Ford Windstar

Four problems related to tank assembly have been reported for the 2001 Ford Windstar. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2001 Ford Windstar based on all problems reported for the 2001 Windstar.

1 Tank Assembly problem

Failure Date: 08/04/2002

This is the second time I have had the van in because the check engine light came on. The first time they told me it was a faulty sensor but now they say it is a cracked seal in the fuel tank. When I asked the part's guy when I could expect the part in he told me that there was a "national backorder" on the fuel tank because Ford has had to replace a lot of them.

2 Tank Assembly problem

Failure Date: 08/23/2001

This form was filled out two days ago and I couldn't get the form to do what I wanted. The first report on this vehicle involved a craked ceramic fitting at the top of the gas tank. This report involves a sudden and rapid loss of fuel to which the fire department said could have resulted in a fire and a subsequent explosion. Please refer to my report of two days ago. Thank you.

3 Tank Assembly problem

Failure Date: 07/15/2001

This vehicle was serviced on 7/12 and on the way home the engine light came on. I contacted the dealer and took the vehicle in for correction. Finally determined that a ceramic plug at the top of the gas tank had cracked. Needed to replace entire tank and it was. Two weeks later driving and a big time gas leak developed-fire dept called and vehicle towed for repair. Fire department stated that we were lucky that there was not a fire and ensuing explosion. There was another Windstar at the dealer at the same time with the same problem.

4 Tank Assembly problem

Failure in gas tank which led consumer to believe that it was a design failure. The fuel pump/fuel filter assembly rubbed on the gas tank from the inside when the tank was full, which caused the gas tank to have a pin hole leak, with the leak the system was unable to pressurize, which caused the check engine light to illuminate.


Other Gasoline Fuel System related problems of the 2001 Ford Windstar



Fuel Economy of Windstar Vehicles
Windstar Service Bulletins
Windstar Safety Recalls
Windstar Defect Investigations