Two problems related to metal noise have been reported for the 2002 Ford Windstar. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2002 Ford Windstar based on all problems reported for the 2002 Windstar.
I have a 2002 Ford Windstar with 67712 miles. The car started making metallic creaking noises from the rear end whenever I made sharp right hand turns. Inspection showed that the rear axle beam had a 2 inch crack in it. I had to have my mechanic replace the rear axle. My searches on the web revealed that this is a very common defect with the Windstars.
Broken rear axle, 2002 Windstar. I heard a metal to metal noise from the rear of the car while driving. It was worse while turning, or over a bumpy surface. After inspecting the car I notice that the rear axle was cracked and just about to break. I had the problem repaired. (photos available of cracked axle).