Other Fuel System Tank Assembly problems of the 2008 Hyundai Santa Fe - part 1

101 problems related to other fuel system tank assembly have been reported for the 2008 Hyundai Santa Fe. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2008 Hyundai Santa Fe based on all problems reported for the 2008 Santa Fe.

1 Other Fuel System Tank Assembly problem

Failure Date: 04/01/2021

Fuel gage does not work. Fill up car with gas and the tank shows empty for days and the check engine light comes on. Getting new system does not fix this issue. Each day you get in the car it will show a different and inaccurate readying. I have seen many other online complaining about this.

2 Other Fuel System Tank Assembly problem

Failure Date: 10/30/2020

Fuel gauge failed. The fuel tank would be full but the gauge read 1/4 tank, (ran out of gas in the middle of nowhere) contacted Hyundai, they were aware of this issue but offered no solution as far as recall, they stated the fix would cost approx. $600. 00 with parts and labor. I checked this issue on line and this defect in the "fuel sensors" has been going on from approx. 2007 to 2015 effecting thousands of Hyundai Santa Fe's. My question is, why hasn't "the Hyundai motor CO. " corrected this safety problem or issued a recall? they expect customer loyalty but it appears the loyalty goes only one way. I was very happy with my 2008 Santa Fe but now I'm wondering how many other safety issues are being covered up. I was at my Hyundai dealer just prior to the fuel sensor issue looking at the new palisade limited" but now I'll look elsewhere pel815@verizon. Net.

3 Other Fuel System Tank Assembly problem

Failure Date: 12/22/2019

With 49,377 miles, I added partial fuel (6. 9 gallons) and the fuel gauge showed zero with the fuel light on. After a few days the fuel gauge read normally. Since then I've added fuel five more times. Each time the gauge went to zero and then ramped up gradually. Yesterday, February 29, the check engine light came on steady. Today I had the error code read: p0463 fuel level sensor a circuit high input. Although the part required lists for $79. 99, it is apparently changed in the fuel tank and very expensive to access.

4 Other Fuel System Tank Assembly problem

Failure Date: 10/15/2019

I was getting check system warnings. Then my fuel gauges went crazy and did not register accurately and I could not tell if my gas tank was holding the gas and as much gas as I put in was not registering and once the car stopped while driving and it had gas in it. Apparently per what I've read from others, this is a rampant problem with this vehicle year and model and I think other years too. I've written to Hyundai three times and they refused to do anything didn't even answer me. In last email to them I said I'd contact you if they continued to ignore and they did?! this should be a recall as it is dangerous to say the least. My local Hyundai dealership wanted $221 to just look at it and told me to contact Hyundai corporate to get them to recall this issue. They will not and this is ludicrous. My vehicle has only 76,000 miles on it. I wound up having the repair done not at a Hyundai dealership,but by a very reputable mechanic. I paid $540 for this and it is outrageous Hyundai refuses to do a recall on this. Can you get them to reimburse for this repair please and likewise for all others affected by this. It's a dangerous issue. How can they get away with this?? it is outrageous to say the least! when car stopped it was luckily on a local street and I was lucky little traffic or I would have been hit stopping while driving! Hyundai does not care! the car jerked on stopping too. Very frightening to say the least! I was afraid to drive it so I did the repair and I cannot afford the cost and will be paying three times this via my credit card installments! I live on social security solely and am 75 years old. Please help. If you want my receipt please advise. If you want to see my emails sent to Hyundai advise too.

5 Other Fuel System Tank Assembly problem

Failure Date: 04/30/2019

The fuel gage keeps marking the wrong level of gas. First it went crazy going up and down. After sensors were changed, it stayed at half of tank even when full. Now the fuel system will need to be replaced again because when it reaches a certain gas level, the check engine shows up. Its random issues and all have to do with the pump, and sensors. Been trying to fix this for 2 years and replacing the system seems to work for a few months and then the issues show up again.

6 Other Fuel System Tank Assembly problem

Failure Date: 02/02/2019

The fuel gauge stopped working at 84500 miles. The check engine light comes on and even though the tank is full, the gauge reads empty and the fuel low light comes on.

7 Other Fuel System Tank Assembly problem

Failure Date: 10/01/2018

Fuel gauge shows empty, low fuel light and check engine light comes on after driving a little sometimes everything gets to normal next day fuel gauge shows empty or half full when it is full because I know I just had it filled. There are a lot of complains about this online forums. Hyundai have to recall this problem the repair is very expensive and you don't know exactly how much fuel you have in your tank also since check engine light comes on you can not pass state inspection. Vehicle has 58000 miles .

8 Other Fuel System Tank Assembly problem

Failure Date: 09/23/2018

Fuel sensor failing. Fill tank and sensor stays at empty with warning light.

9 Other Fuel System Tank Assembly problem

Failure Date: 09/07/2018

My 2008 Hyundai Santa Fe while driving stalls, truck is no longer on while driving. Power steering and control over steering wheel is loss. This has been happening quite frequently while driving. Happen twice while driving on highway which, scared me to death. Check engine light and battery lights comes on when this happens. Now the engine light comes on stay for a few days then turns off. My fuel gage k doesn't work properly. I can fill my tank up on full, then it will drop to the e line like there is no gas. The yellow light comes on. Not safe because now I don't know if my truck is full or really empty. Why haven't there been any recalls on these issues especially since, there are numerous complaints by owners with the same year and model.

10 Other Fuel System Tank Assembly problem

Failure Date: 08/13/2018

Fuel level sensor failed. . . . Inaccurate fuel gauge causing owners to not know when the cars fuel tank is low, and sometimes causing the vehicle to run out of fuel while driving.

11 Other Fuel System Tank Assembly problem

Failure Date: 02/14/2018

Fuel level indicator stopped working. Gas tank can be full, and it stays on empty or fluctuates while driving or stopped.

12 Other Fuel System Tank Assembly problem

Failure Date: 09/15/2017

My fuel guage in the car show no fuel at time and then 1/2 or 1/4 tank, check engine light is on, I have had the check engine light checked and was advised that it is the gauge in the fuel tank. There are other family with 2008 Hyundai with the same issue?? help the check engine light stays on. .

13 Other Fuel System Tank Assembly problem

Failure Date: 09/11/2017

Fuel gauge and range till empty fluctuate never know how much fuel very huge safety issue everytime it is driven or when first started fill tank and will read anything from empty to 3/4 tank very seldom on full. Also check engine light is on code says sending units smell of fuel.

14 Other Fuel System Tank Assembly problem

Failure Date: 08/06/2017

Peeling paint on roof gas tank doesn't register if tank is empty or full.

15 Other Fuel System Tank Assembly problem

Failure Date: 04/23/2017

Fuel gauge is inconsistent and keeps going up and down after putting gas in. No idea how much gas is really in the tank.

16 Other Fuel System Tank Assembly problem

Failure Date: 04/13/2017

Fuel gauge problems. The fuel gauge goes up and down sporadically regardless of how much gas is in the tank. You can't determine how much gas is left which has posed a safety issue leaving me stranded in an unsafe area.

17 Other Fuel System Tank Assembly problem

Failure Date: 03/01/2017

My fuel gauge in the car show no fuel at time and then 1/2, 1/4 or zero tank, check engine light is on, I have had the check engine light checked and was advised that it is the gauge in the fuel tank.

18 Other Fuel System Tank Assembly problem

Failure Date: 02/25/2017

Low fuel light stays on regardless of fuel level. This is an ongoing complaint on this model and needs to be recalled for the safety of drivers. The gauge has been moving periodically but now has stayed at a constant "empty state" with the warning light on. Luckily we were able to fill the tank. We now are going to move it the tank from using g the trip miles.

19 Other Fuel System Tank Assembly problem

Failure Date: 02/01/2017

My car started to displayed the fuel tank as empty when is not. Upon turning on the engine, the gas gauge light is on and the fuel tank is displayed as empty. The gas gauge on occasion also sporadically fluctuates up and down, regardless of how much gasoline is in the tank.

20 Other Fuel System Tank Assembly problem

Failure Date: 01/01/2017

Fuel level sensor failed at 65,000 miles. Fuel gauge oscillates, no way to know how much fuel is remaining. Significant danger of vehicle cutting off while driving because fuel tank empty without driver being aware. Other automakers have issued recalls for this problem; Hyundai needs to fix this known, potentially dangerous issue.

21 Other Fuel System Tank Assembly problem

Failure Date: 12/10/2016

1) fuel tank gauge is inaccurate. Starts to drop rapidly after driving 75-100 miles and empty fuel tank light comes on after ~125-150 miles. When I refill the tank, it is only half empty. Normally, car will drive 270-320 miles before empty. 2) check engine light comes on and off. Nothing seems to be wrong with the car(have had it checked. ) 3) esc light comes on and off; sometimes at the same time as the check engine light, sometimes by itself. I have had it checked, no problem; and reset. Goes on - off again a few days later. These events have been occurring over the last 6 months, approximately.

22 Other Fuel System Tank Assembly problem

Failure Date: 12/01/2016

The issue started shortly after my vehicle surpassed 60,000 miles. Upon turning on the engine, the gas gauge light is on and the fuel tank is displayed as empty. The gas gauge on occasion also sporadically fluctuates up and down, regardless of how much gasoline is in the tank.

23 Other Fuel System Tank Assembly problem

Failure Date: 11/02/2016

My vehicle has had a fuel gauge that would move up and down while car is still. Today the check engine light came on with a code p0464-fuel level sensor. The fuel in vehicle is at half and the gauge would go all the way to empty (with empty light coming on) then it would go back to half and move every now and then. The vehicle is at 83000. So far the the gauge is somewhat working but is very frustrating knowing that this can be a $500 repair since it will involve the gas tank. This can make for a bad situation if the gauge completely fails.

24 Other Fuel System Tank Assembly problem

Failure Date: 10/19/2016

Fuel sensor does not work when idling or driving! fuel gauge shows empty when full. Digital display does not show distance range. A real hazard to not know how much fuel is in your tank. This is a basic need in an auto or an aircraft. This basic need should be the manufacturer's responsibility. The many blogs and forums on this issue show repairs of from $300 to $900 for fixing what shouldn't need fixing. I'd hate to have my wife or daughter stuck on some road after running out of gas. If you can check the online forums for validation and have Hyundai recall this safety issue it would be wonderful.

25 Other Fuel System Tank Assembly problem

Failure Date: 10/11/2016

Fuel gauge shows empty tank, when tank is full. Check engine light on, but is intermittent. Risk is that vehicle runs out of fuel with no notice.

26 Other Fuel System Tank Assembly problem

Failure Date: 10/01/2016

A problem is regarding fuel gauge failure /check engine light. Check engine light comes on ,goes off ,fuel gauge register on empty with light indicator anytime tank is less than full.

27 Other Fuel System Tank Assembly problem

Failure Date: 10/01/2016

Fuel level gauge becomes erratic and does not indicate correct fuel level in gas tank. Recently "check engine light" came on and diagnosis by mechanic was "fuel level sensor a, circuit intermittent". This is a very expensive repair and should not occur on a vehicle at this stage. I have now become aware that this is an extremely common defect in the Hyundai Santa Fe line of vehicles.

28 Other Fuel System Tank Assembly problem

Failure Date: 08/13/2016

My 2008 Hyundai Santa Fe began having issues with the fuel gauge over a month ago. Every time I fill up the tank, the gauge will go to "e" and the "low fuel" light comes on, despite a full tank. At times the meter would starting moving up towards "full" but then bounce around. I understand it's close to $!000 to get this fixed - but I have read about so many other Hyundai Santa Fe uses with the same issue that I believe a recall should be in place. Currently I'm just driving locally and I just fill up every time I take the car out, but on the highway for long trips that is very dangerous. Very surprised there is not a recall with the number of complaints about this.

29 Other Fuel System Tank Assembly problem

Failure Date: 07/26/2016

The check engine light came on and the gas gauge was not working properly. On 7/27/2016 I took the vehicle to the dealership and they replaced the fuel senders. On 9/9/2016 I took the vehicle back to the dealership because when the gas tank was full, there were very strong fuel fumes inside the vehicle. The maintenance rep stated that they checked it out and made sure everything was sealed properly. He also stated that it was probably the fuel tank purge valve for when the weather is hot the gas will expand. In eight years this has never been an issue. Now it is November and there are still gas fumes inside the vehicle. I am now taking the vehicle back for a third time. The fumes are so strong that nobody can sit in the back seat of the vehicle. Even when the vehicle is sitting in the garage overnight, there are strong gas fumes present.

30 Other Fuel System Tank Assembly problem

Failure Date: 02/22/2016

Gas gauge sensor not reading level of gas in the car. Online I read many others with the sante fe, especially 2007-2008 year with this problem. I only have 80, 000 miles and it is not reading the appropriate gas level and fluctuates. The gas engine light is on and a mechanic read the code that it is the gas gauge sensor. I have read accounts online of the car reading gas at zero and turning the car off. I am now terrified to drive my car and have filled the gas up every day. The engine light remains on. When the mechanic wiped out the code I filled up the tank and the next day drove over an hour and then the gas read just above half full and the engine light came back on. I can't believe this has not been issued a recall when it is very dangerous to have a car just shut off on the highway. Do people have to die before a recall is issued?.

31 Other Fuel System Tank Assembly problem

Failure Date: 01/27/2016

My engine light came stays on and then shuts off. My gas gauge keeps moving up and down. Once I fill my gas tank completely the gas will show filled and engine light will go off and then within an hour the engine light will come on and the gas gauge goes to empty and the fuel light comes on showing the car as empty. Then within 20 minutes the gas gauge will move back up and the gas gauge will shut off but the engine light stays on. This will happen constantly with the gas gauge going up and down. This occurs while the car is stationary and in motion on city street or expressway. My mechanic basically told me it's the gas gauge but he is still investigating.

32 Other Fuel System Tank Assembly problem

Failure Date: 11/10/2015

My wife and I were driving through the city the other night. There was a lot of traffic and as we approached a green light at the intersection the car dies and comes to a stop in the middle of the intersection as the light was changing. Luckily we weren't rear ended or t boned. Come to find out we ran out of gas even though it read half a tank. Thanks Hyundai for trying to kill us.

33 Other Fuel System Tank Assembly problem

Failure Date: 11/01/2015

2008 Hyundai Santa Fe, 78k miles. Fuel gage reading starting bouncing around. Showed half full on a freshly filled tank. Eventually check engine light came on. Error code p0464 (fuel level sensor 'a' electrical circuit was intermittent for a predetermined period of time. ). Fuel sensors required replacement. An inaccurate fuel reading is a safety concern, just like any other issue that can lead to unexpected vehicle shutdown. The numerous reports on the web concerning the failure of the fuel sensors in the 2008 Santa Fe suggests strongly that a recall is warranted.

34 Other Fuel System Tank Assembly problem

Failure Date: 10/31/2015

Fuel level sensor fail. The gas gauge drops from full to 1/4 tank to 3/4 tank. The "range" display will go from empty to 300 miles left to 79 miles left. All over the place. It will say your full and you are empty it will say your empty and you are full. This happened while you are in motion on any roadway at any speed and also when you turn the car off and back on.

35 Other Fuel System Tank Assembly problem

Failure Date: 10/01/2015

Check engine light came on. I then noticed when the low fuel light came on and I filed the tank it only took 12 gallons instead of the usual 15-16. I called the dealer and they immediately stated it was the fuel level sensor. Causing both issues. It must be a common issue. $500 quoted repair. Now when the light comes on and you fill it takes between 10 and 12 gallons. Not sure if that means there was 4-6 in the tank or something else is restricting the volume of fuel you can add. Check engine light comes on and goes off intermittently. Also the low fuel night may come on and the gauge shows nearly empty and then it might go off and show 1/4. Is it empty or is it a quarter. Mileage on the car about 63000.



Safety Ratings of Santa Fe Cars
Fuel Economy of Santa Fe Vehicles
Santa Fe Service Bulletins
Santa Fe Safety Recalls
Santa Fe Defect Investigations