Other Fuel System Problems of Hyundai Santa Fe - part 2

Hyundai Santa Fe owners have reported 519 problems related to other fuel system (under the other fuel system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Hyundai Santa Fe based on all problems reported for the Santa Fe.

36 Other Fuel System problem of the 2022 Hyundai Santa Fe

Failure Date: 03/31/2026

Engine light for car read codes po 304 303 420 prior to sale of car per code read out taken when engine light went off shortly after my purchase. Not addressed prior to sale. Codes read and called to dealership. Car taken for service. Reported fuel smell, exceleration issues, short stallings. Same codes. Stated car was " fine. " drivable. Asked for brakes/ rotors to be checked. No documented brake service given. Stated they were "fine. " taken to local brake place next day that confirmed brake rotors needed repair. Car returned after began sputtering. Reported as fuel injector failure. A known issue with this makr and model that shown codes point to that were given to, and read at service center by mechanic at dealership twice. They did not mention replacing catalytic converter, that is damaged from injectors and an emissions issue at time of call regarding repair report. No brake report or inspection requested multiple times to be checked. Did not follow correct protocol to ensure engine was clear of fuel sprayed by injectors into pistons, intake valves, ect. They placed my self at risk for engine fire, sudden car failure. Consistently mislead and failed to do proper reseach and care regarding car issues and hazards it presented. Being a known issue with this make and model it was a failure to inspect for issue. An emissions failure and violation to allow a damaged catalytic converter to be on road. This issue with the car is in class actionable suit. It is not on the recall list. As it damages the whole car systemi including emissions, it should be forced to be on the recall list so dealerships cannot allow potential harm to their customers as well as violating emission laws.

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37 Other Fuel System problem of the 2025 Hyundai Santa Fe

Failure Date: 03/30/2026

Traveling in a 55 zone on rt 27 and my vehicle lost power and said pull over and charge vehicle with engine on. I did this once and the battery went up to half way charge then I could start to drive again. Less than a half a mile up the road climbing a good size hill by the town’s salt shed—the same issue occurred. I had to pull over again and allow battery to recharge. This is not a complete hybrid, it has a gas engine not sure why the hybrid and gas are not syncing up. Many users on the internet have reported the same issue that I have experienced. Someone needs to investigate this before major injury occurs.

See all problems of the 2025 Hyundai Santa Fe 🔎.

38 Other Fuel System problem of the 2018 Hyundai Santa Fe

Failure Date: 03/29/2026

I bought a 2018 Hyundai Santa Fe from a dealership in may of 2023. Ever since then I have paid around $8,000 in repairs for this car. These repairs have been so expensive and time consuming that last year I wasn’t able to drive it for 6 months because it was in the shop for most of the year. I had to fix the fuel pump, the battery, timing chain valve twice, O2 sensor , catalytic converter, engine valve, cylinder 1 & 3 and now I have to fix cylinder 2 & 4 & that cost again around $2,000 to fix. I am constantly stressed out, crying and becoming broke because I have to keep on repairing this car. I use up all of my tows every year because my car always shuts off on me while I am driving. I am at the point where I want a refund on the car and I want to get rid of this vehicle. I do not feel safe driving on the highway or driving with my two kids and I am currently pregnant again and this car isn’t safe for a family. I am constantly feeling broken down and worthless because I can’t even keep this car a float.

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39 Other Fuel System problem of the 2017 Hyundai Santa Fe

Failure Date: 03/24/2026

I purchase the 2017 Santa Fe sport in October of 2023 with just short of 80k miles. It was in great condition and had no issues. I have maintained it according to Hyundai specification and regular on schedule oil changes with recommended 5w-20 full synthetic. At approximately 100k miles, I experienced an oil pressure light on the dash, when checked, the engine was approximately 2 quarts low. From this point on, the engine started consuming oil at an increasing rate all while I maintained regular maintenance. First, 1 quart a month, or about 1200 to 1500 miles, then to 1 quart every 2 weeks or 800 miles. I maintained weekly checks on the oil level and on the evening of 3/24/2026, I had added a quart, bringing the level to the midway point between the high and low dipstick markings. On the afternoon of 3/24/26 while driving on the highway in heavy, but at speed limit, traffic on the highway, I experienced a loss of power and a check engine light. I was able to exit the highway but the car started to run very rough and unable to idle. Luckily, there was no traffic approaching when I turned off the exit and made a left into parking lot to shut off the vehicle. I will be having it towed to a dealership in the next few days for their analysis.

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40 Other Fuel System problem of the 2018 Hyundai Santa Fe

Failure Date: 03/23/2026

Enterprise car sales sold me this vehicle when it had 3 open recalls on it. The vehicle itself was a problem from the beginning. When I took it in for it's first oil change the mechanic told me it had no oil in it. He said they sold me a car that is notorious for consuming oil and or seizing or blowing up. I had the engine replaced on this car already and I just took it in for it's first oil change and it was already consuming oil. I want a new car but enterprise is telling me this is my problem.

41 Other Fuel System problem of the 2013 Hyundai Santa Fe

Failure Date: 03/20/2026

I was driving on March 20, 2026 at about 12:00 pm when I suddenly noticed smoke, a strong gasoline smell, an oil smell, and a burning odor coming from the vehicle. I pulled over immediately because I believed the vehicle was unsafe and at risk of fire. The vehicle had to be towed. An independent repair shop later found a fuel leak at the high-pressure fuel line / fuel pump area, a loose ground wire on the right-hand side of the engine, a valve cover gasket leak, and engine timing chain noise. I was informed that gasoline had sprayed throughout the engine bay. This created an immediate fire hazard even though no actual fire occurred. This problem was especially concerning because the vehicle had been inspected and serviced by an authorized Hyundai dealer in December 2025, less than about 3,000 miles earlier. The loose engine ground wire and fuel leak raise serious concerns about vehicle safety and the adequacy of the prior inspection. I contacted Hyundai the same day and reported this as a fire-risk safety issue, but I did not receive timely assistance. Because immediate dealer service was not available, I had to authorize emergency repairs at a local shop for safety reasons. No warning lights were noted before the incident. The failure was confirmed by the repair shop.

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42 Other Fuel System problem of the 2017 Hyundai Santa Fe

Failure Date: 03/18/2026

My vehicle had oil consumption problems that were fixed with a new replacement engine now my catalytic converter is going bad due to engine oil consumption problems and the dealer I deal with is refusing to help with this issue. There is only around 50k miles on the new engine. I would greatly appreciate your help with this thank you!.

43 Other Fuel System problem of the 2013 Hyundai Santa Fe

Failure Date: 03/15/2026

While traveling at approximately 80 mph on the highway, my vehicle suddenly lost all response to the accelerator pedal. Despite continued pressure on the gas, the vehicle rapidly decelerated to approximately 40 mph on its own. There were no warning lights, unusual noises, or physical indicators of a problem before, during, or after the event. I was able to safely navigate the vehicle off the highway. The vehicle appeared to operate normally afterward. The following day, I brought the vehicle to a mechanic who was unable to replicate the issue and found no stored fault codes. No repairs were made. Given the known concerns surrounding the theta ii engine in this model year, I am submitting this incident for documentation purposes and to contribute to any ongoing or future investigation into sudden acceleration loss in 2013 Hyundai Santa Fe vehicles.

44 Other Fuel System problem of the 2018 Hyundai Santa Fe

Failure Date: 03/08/2026

2018 Hyundai Santa Fe sport. Purchased January 2026 took to oxmoor Hyundai service center March 2026. February 2026 began using oil at a measured rate of 700 miles per tank of oil. Used 3 full tanks of oil within the month of February. Oil lights and engine lights on and off and flashing during this time. March 8, 2026, engine light flashed and then stayed on continuously. Engine shook and stuttered and made a loud noise. Engine stalled while I was driving at 35-40 miles per hour. I was able to continue driving to my home with the stuttering and stalling. The next morning I drove it to the oxmoor Hyundai service center. I told relayed the timeline of all symptoms I had experienced over the 2 month lifetime of my ownership. They did not attempt to reproduce the issue. They only entered "shakes in reverse" as the customer provided issue on the intake information. Service center performed diagnostic, found cylinder misfires on cylinder 2 and cylinder 4. Replaced spark plugs to resolve cylinder 2. Cylinder 4 continued to misfire. Used borescope and found broken valve. They did not address the scoring on the cylinder of the valve. Recommended engine replacement. Advised it would not be covered under a warranty because the rod did not break. The oil consumption was proven with documentation from multiple valvoline visits and the vertical scoring was present on the cylinder with the broken valve in the borescope photo. The service center refused to do a boring clearance test or any other test that would prove the engine should be covered under an extended warranty or class action settlement. It wasn't until I reviewed hma documents uploaded to the bbb arbitration, that I realized that the information I initially gave to the service center of all the symptoms with timelines had not been entered into the system for diagnostic review by techline. Arbitrator denied my claim under the theta settlement because the rod had not broken yet, but she said my engine was defective.

45 Other Fuel System problem of the 2023 Hyundai Santa Fe

Failure Date: 03/04/2026

This complaint concerns a serious, unresolved powertrain/propulsion safety defect in my 2023 Hyundai Santa Fe. While traveling approximately 70 mph, the vehicle suddenly lost propulsion and would not accelerate normally while surrounded by highway traffic. Most importantly, there was no warning or advance indication. No warning lights, messages, or symptoms appeared before the loss of propulsion. I had no opportunity to anticipate the failure or prepare to safely exit traffic. This placed me and other motorists at immediate risk of a serious or potentially fatal collision. A Hyundai dealership inspected the vehicle and documented dtc p284001, shift fork d position fault. Despite this documented fault, the underlying safety issue remains unresolved. Hyundai has not identified a permanent correction or established that the vehicle is safe to operate. There has not been another incident because I will not risk another sudden loss of propulsion by driving the vehicle. The absence of another failure does not mean the problem is resolved. The vehicle remains available for inspection. I have repeatedly sought assistance from Hyundai and the dealership without a meaningful resolution. Newer information regarding a possible computer reset/relearn procedure has also been presented, but the dealership refuses to perform it. I reviewed NHTSA complaints for 2023 Santa Fe vehicles and found multiple reports describing similar safety symptoms, including sudden loss of propulsion, inability to accelerate, abnormal transmission shifting, and loss of speed. This raises serious concern that this may not be an isolated failure. A vehicle that can unexpectedly lose propulsion at highway speed without any warning creates an extreme crash risk. I respectfully request that NHTSA review the similar complaints, investigate whether a broader transmission/powertrain safety defect exists, and determine whether corrective action is necessary before this results in serious injury or death.

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46 Other Fuel System problem of the 2019 Hyundai Santa Fe

Failure Date: 03/04/2026

On March 04, 2026, I took my 2019 Hyundai Santa Fe to the local dealer for oil change service. As part of that service visit, they performed Hyundai recall 9c1 which was supposed to lower tailpipe emissions. The next morning, and ever since, my vehicle ran differently. The engine had several 1000rpm surges and was sluggish at other times. This behavior has continued. Particularly when I first start out in the morning and the engine is cold. Never after the engine is warmed up. A visit to the Hyundai forum shows a growing list of other Hyundai owners who are experiencing the same issues. This recall is defective and should be corrected.

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47 Other Fuel System problem of the 2023 Hyundai Santa Fe

Failure Date: 03/04/2026

On March 4, 2026, at approximately 7:30 am est, while driving my 2023 Hyundai Santa Fe limited on [xxx] , the vehicle experienced a sudden loss of propulsion while traveling at approximately 70 mph (posted speed limit). The vehicle would not accelerate or maintain speed and would not move forward when placed in drive, indicating a failure within the powertrain/transmission system. The vehicle is currently located at a Hyundai dealership and is available for inspection upon request. This incident created a significant safety risk, as I was traveling at highway speed in active traffic when the vehicle unexpectedly lost the ability to move under its own power. This placed me at risk of being rear-ended and made it difficult to safely maneuver out of traffic. The vehicle was inspected by a Hyundai dealership. Diagnostic trouble code p284001 (shift fork “d” position) was identified, and I was informed the failure is transmission-related. The condition was reproduced by placing the vehicle in drive, at which point the vehicle would not move. The vehicle has been inspected by the dealership. The manufacturer has been notified but has not physically inspected the vehicle. No police or insurance inspection was involved. There were no warning lights, messages, or prior symptoms before the failure. The issue occurred suddenly without any indication of a problem. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

48 Other Fuel System problem of the 2018 Hyundai Santa Fe

Failure Date: 03/03/2026

My 2018 Hyundai Santa Fe sport equipped with a theta ii gdi engine began exhibiting excessive oil consumption, engine knocking, and cylinder misfires consistent with the known theta ii engine defect covered under the Hyundai class action settlement. Prior to the failure, the check engine light illuminated and I experienced repeated misfires and audible engine knocking. The vehicle required frequent oil additions between oil changes due to excessive consumption. The vehicle was taken to an authorized Hyundai dealership where a diagnosis confirmed a burnt valve inside the cylinder head. The dealership recommends replacement of the cylinder head or complete engine replacement to correct the issue. The dealership performed a bearing failure test and attributed the burnt valve to carbon buildup. However, excessive oil consumption in a gdi engine directly accelerates carbon buildup on intake valves, as burning oil deposits carbon on valve surfaces preventing proper seating and causing overheating and valve failure. The carbon buildup is therefore a consequential result of the theta ii oil consumption defect, not an independent cause. The safety risk is significant as engine misfires and knocking while driving create unpredictable loss of power and potential for stalling in traffic. The vehicle is currently not reliably operable. The manufacturer has been contacted regarding coverage under the theta ii settlement. The component is available for inspection upon request at the servicing dealership.

49 Other Fuel System problem of the 2023 Hyundai Santa Fe

Failure Date: 03/03/2026

While driving on the interstate at 70mph the vehicle’s fuel injectors failed causing the vehicle to lose power suddenly.

50 Other Fuel System problem of the 2017 Hyundai Santa Fe

Failure Date: 02/24/2026

On February 24, 2026, I had the 9c2 software update. My vehicle was being checked for oil consumption. Since then I have had issues with it hard shifting when first starting to drive and sometimes after I've been driving a while. This has continued miles down the road, sometimes over thirty minutes after driving. It also just feels continuously like it is not driving smooth. This only started after the update. I contacted hma. The first person on my case (gurvinder) told me I needed to return my car, not to drive it. I had bronchitis, so I did not immediately do that. The next person "rainey" told me it is a known issue and they are telling people to warm their cars up for around 3 minutes, and it will be fine. I'd done that, and even driven longer than that. I told him that. I took my mother-in-law home from church miles from there after collecting her at the church door, etc. . . Getting to the hill at to her home, I didn't think it was going to get up it. Often I don't think I'm going to get out of my driveway, a dangerous driveway in a curve. He wanted krause Hyundai to contact hma engineer. When I was at krause, they didn't know how to get ahold of hma engineer. Dalton also said they can't back the update out. I'm on my third hma case manager. She keeps changing what I've told her is wrong in the emails, I don't think she knows anything about cars. She won't listen when I say I spoke to dalton at krause; she keeps speaking to john. John said they can do diagnostic, but it will cost me. I refuse to pay as rainey and gurvinder had months before wanted me to take it back to get fixed, and rainey wanted krause to contact the engineer. It is a known issue with a letter written by Hyundai. Getting a diagnostic code reading performed is not going to help. I'm afraid my vehicle will lose power on the road and I will be struck. I tried uploading both pdf and jpg, but it wouldn't let me.

51 Other Fuel System problem of the 2017 Hyundai Santa Fe

Failure Date: 02/23/2026

After conducting Hyundai service campaign 9c2 for an emission update, vehicle now lunges and lags when accelerator is depressed. Symptoms tend to be more present soon after vehicle is started and reappear less often after the vehicle engine is at optimal temperature. This problem was not at all present prior to the service campaign update. The vehicle had no warning lights prior to the service update. This problem causes a safety issue when acceleration is not consistently present in a time of lane merging and turning onto higher speed roads. There are no warning lamps on the vehicle currently. Hyundai customer service was contacted about problem and I requested to remove the campaign update as this safety problem was not present prior to the update. Hyundai would not attempt to do this and required me to pay a diagnostic fee of several hundred dollar to troubleshoot the source of the problem. I declined.

52 Other Fuel System problem of the 2021 Hyundai Santa Fe

Failure Date: 02/19/2026

When I try to open the fuel cover it wont' open. I have to lock and unlock my car, sometimes up to 10 times, to get the fuel fill door to open. This eventually is going to leave me stranded somewhere stranded. Some of my same year and model are covered under recall for this issue by when I call Hyundai my VIN is not covered. I would like it to be covered and repaired.

See all problems of the 2021 Hyundai Santa Fe 🔎.

53 Other Fuel System problem of the 2023 Hyundai Santa Fe

Failure Date: 02/07/2026

While on the highway my car lost power, gradually slowing down to a stall. I was able to safely park on the side of the road. I got the car to a nearby dealership that kept it for 10 days. The dealership said that the problem was code p2118 (throttle actuator control motor current range/performance) that the air "flap" was frozen stuck shut and the engine was disabled on the freeway in order to prevent damage. The resolution was "waited for it to thaw and cleared the code". The dealer has a service bulletin and a software update but it did not resolve the safety issue. I've noticed hesitation when accelerating the car from a dead stop as well, which started last year.

54 Other Fuel System problem of the 2025 Hyundai Santa Fe

Failure Date: 02/03/2026

The 2025 Hyundai Santa Fe hybrid has had multiple occasions, most recently on February 3, 2026 with 12,330 miles on the car, where the gas-powered engine fails to provide any power to the drivetrain. The car experiences vast power loss and enters "limp mode" where only the small hybrid battery is powering the vehicle. Max speed ranges from 10 - 25mph and there is little, if any, acceleration, even when the gas pedal is pegged to the floor. It is necessary to pull over, engage the flashing safety lights and try to find a safe place to park. After turning the vehicle off and on several times, eventually, the gas engines re-engages. The first incident of this type for this vehicle was on August 7, 2025 with approximately 4,400 miles on the vehicle. It was taken to the dealer, key Hyundai of salem, who could not find any dtcs and could not replicate the problem. They said "bring it back if it happens again. " they next time was on February 3, 2026 where it happened several times on a trip to and from a local restaurant. This time, at dtc code of p088000 powertrain / powerloss was recorded and reported. However, by the time the car was seen by key Hyundai of salem on February 5, 2026, the code has cleared itself. Hyundai's corporate policy is that historical codes can not be used for warranty claims. So, the dealer tried one potential fix, cleaning the tcm connectors under the driver's seat, and returned the vehicle stating that Hyundai corporate would not authorize warranty work unless/until the car was presented to the dealership with a current / live dtc or visible broken parts. It seems unsafe to put a vehicle back on the road that could lose power and drivability at any time for no apparent reason. I am aware that there have been several other reports of similar power loss / limp mode situations by owners of 2024-25 Hyundai Santa Fe hybrids. At the moment, I am told that there is no current technical service bulletin on this from Hyundai.

55 Other Fuel System problem of the 2016 Hyundai Santa Fe

Failure Date: 01/30/2026

While driving the vehicle at approximately at 55 mph on a the 826, the engine suffered a sudden and catastrophic mechanical failure without warning. The vehicle lost all motive power in active traffic, creating an immediate safety hazard and nearly resulting in a rear-end collision. Upon inspection, it was determined that the engine assembly, which is a replacement unit provided by Hyundai under the theta ii settlement, with less than 12,000 miles, suffered an internal breach. This breach allowed coolant to contaminate the lubrication system sort of a milky oil, which led to a connecting rod bearing seizure. Despite this being a repeat failure of a safety-recall component and the vehicle being covered under the theta ii settlement lifetime warranty, Hyundai motor America has denied the repair claim. I am reporting this as a safety defect because the sudden engine stall resulted in a loss of power-assisted steering and braking while the vehicle was in motion.

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56 Other Fuel System problem of the 2019 Hyundai Santa Fe

Failure Date: 01/16/2026

My Hyundai Santa Fe 2019 limited is burning oil. It started after the turbo broke in October 2024. The turbo began leaking oil and then died. I took it to the dealership as it is still under warranty and they replaced the turbo. As a result, I have had issues ever since and now my car burns oil at a fast rate. In between oil changes I need to put oil in the engine to avoid it being drained. I am able to go about 3k miles on synthetic oil and by 2. 5-3k it is almost empty. It has been doing this now since 2024. I just had my 90k mile check up complete and with that I got an oil change. This was done in November 2024. Syntehtic oil was used. On January 16, as I was driving my car mileage decreased, the car began to shake and the engine light came on. I was able to safely stop and have the car towed. It was found that after driving just 2k miles the oil had completely burned off. I currently have an appointment at the dealer for them to run diagnostics on why it is burning. I saw there was a class action lawsuit against other Hyundai's doing the same thing and as a result Hyundai has to replace the engine. I also have read numerous forums where everyone is reporting the same thing with this particular model of it burning oil. I wanted to report this in case there were other owners of the same car experiencing the same thing.

57 Other Fuel System problem of the 2017 Hyundai Santa Fe

Failure Date: 01/05/2026

Component: engine (theta ii 2. 4l gdi) / connecting rod bearing-related failure risk with abnormal internal oil loss. The vehicle is available for inspection upon request (engine, oil level condition, diagnostic history, and dealer records). Safety risk: while driving on the highway (approx. 70 mph), the vehicle displayed a low oil warning, and I experienced concern for potential engine seizure/stalling and sudden loss of power, which could cause a crash. I reduced speed and sought service. This condition presents an ongoing safety risk because sudden engine failure can occur without adequate warning. Dealer confirmation: the problem was confirmed by a Hyundai dealer. After a routine oil change, the low oil warning appeared within ~1,700 miles. A Hyundai service center inspected the vehicle and documented the engine was approximately 3 quarts low with no external leaks, indicating internal loss/engine deterioration rather than a leak. Hyundai then required additional steps (combustion chamber cleaning and monitored mileage), and the abnormal internal oil loss condition persisted. Manufacturer inspection: the vehicle has been inspected by Hyundai dealerships, and Hyundai performed campaign-related actions, including ksds/ecm update (t3g) and later knock sensor replacement. No police or insurance inspection. No crash or injury occurred. Warning lamps/symptoms prior to failure: prior symptoms included a check engine lamp with dtc p1326 (ksds-related) documented by Hyundai service in 2025, followed by continued abnormal internal engine condition. The low oil warning occurred while the vehicle was in motion (highway speed). The issue remains unresolved, and I do not feel the vehicle is safe to operate due to seizure/stall risk. Additional: I reported this as a safety defect because similar theta ii engine issues are widely reported and can result in stalling, seizure, or engine fire. Hyundai denied engine replacement assistance despite the documented condition.

58 Other Fuel System problem of the 2025 Hyundai Santa Fe

Failure Date: 01/05/2026

Supplemental update – ongoing safety concerns and extended loss of use since submitting my initial complaint, my leased Hyundai vehicle (VIN [xxx] ) has now been presented for service for the third time for the same unresolved safety-related issues. The vehicle has been held by the dealership for eight (8) consecutive days during this service visit with no resolution and no clear timeline for return. Safety concerns remain unresolved, including: persistent toxic/chemical odor inside the cabin random rear hatch opening while vehicle is parked and locked repeated false “windows open” alerts electrical/body control system irregularities to date, I have not been provided with documentation confirming that cabin air quality testing, exhaust intrusion testing, or comprehensive electrical diagnostics have been performed. These unresolved conditions present ongoing safety risks and loss of use. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

59 Other Fuel System problem of the 2021 Hyundai Santa Fe

Failure Date: 01/01/2026

My 2021 Hyundai Santa Fe (VIN [xxx] ) is experiencing severe engine instability, including rough idling, hesitation upon acceleration, and intermittent stalling. These symptoms align with TSB 26-FL-001h regarding defective gdi fuel injectors. The vehicle has stalled in traffic, creating an immediate risk of a rear-end collision. Despite being within the 100,000-mile powertrain warranty, the manufacturer is refusing to perform the required diagnostic tests (gds fuel pressure drop test) to identify the leaking injectors. This failure to diagnose a known fuel system defect poses a significant safety risk to the driver and other motorists. The primary safety risk is unexpected engine stalling while the vehicle is in motion or stopped at intersections. Additionally, the loss of power during acceleration prevents the vehicle from safely merging into high-speed traffic, significantly increasing the likelihood of a collision. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

60 Other Fuel System problem of the 2025 Hyundai Santa Fe

Failure Date: 12/30/2025

Car had an unintended acceleration. I had been stopped prior to entering my garage. I had started to slowly accelerate when the car accelerated hard. It took a lot of effort to stop the car.

61 Other Fuel System problem of the 2020 Hyundai Santa Fe

Failure Date: 12/24/2025

I have a 2020 Hyundai Santa Fe, 2. 0t. I recently experienced the following issues; gasoline fumes coming into the car at low speeds, difficulty starting the car when it is cold and hesitation when trying to accelerate quickly. The check engine light came on and the dealer diagnosed a faulty fuel pump and high pressure hoses. . . . . . On a car with only 49100 miles! the repair cars are estimated at over $1800. This is totally unacceptable and there should be a manufacturer issued recall on the car where Hyundai covers the cost of the repairs.

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62 Other Fuel System problem of the 2020 Hyundai Santa Fe

Failure Date: 12/20/2025

Excessive oil consumption under warranty, . Hyundai says its normal consumption within 1,000 miles. Engine its doing stalls now.

63 Other Fuel System problem of the 2017 Hyundai Santa Fe

Failure Date: 12/19/2025

I currently owned an 2017 Hyundai Santa Fe fwd with the 3. 3 v6 engine with approximately about 136,000 miles. We were driving into vegas when we heard the knocking engine sounds. Immediately we called the dealership in vegas advising them we were going to tow the vehicle in. Once we get the vehicle towed over to the dealership, we waited till the following Monday where it was authorized to have the engine replaced. We were so glad about that. The vehicle was going to be completed by early January and we got the news the vehicle was completed but now having misfiring issues due to faulty injectors. I was advised that this was not covered due to the mileage. This was an non issue when I turned in the vehicle to Hyundai. I made several attempts to contact my case manager and this was again denied due to the mileage. For a vehicle with less than 140k miles and being less than 10 years old, we are very upset with this process and for Hyundai knowing that there were concerning issues with both the fuel injectors and engine.

64 Other Fuel System problem of the 2022 Hyundai Santa Fe

Failure Date: 12/11/2025

The fuel injectors have repeatedly failed. I am on my third replacement.

65 Other Fuel System problem of the 2023 Hyundai Santa Fe

Failure Date: 12/08/2025

Fuel injectors are bad. The car misfires, I smell gas, runs rough. They fixed one the second week of December 2025. I had the same symptoms when my light came on again on December 23,2025, they said they couldn’t find anything and gave me the car back. On January 3, my engine light came on again, I had warnings sent to my email and phone app about potential engine failures they said today ( 1/6/26) that it was another fuel injector and was told they would not replace the rest until they went out. When I asked them how safe I would be on an upcoming trip, I was told to just check the car every day before I go!.

66 Other Fuel System problem of the 2013 Hyundai Santa Fe

Failure Date: 11/24/2025

Circuit board inside the fuse box stopped working and there was no speed indicator, no cruise control, no odometer registering while driving. Also the mechanical fuel pump started leaking fuel at 148,000 miles and now at 156,000 miles it is burning through oil and no oil light came on and the engine went into limp mode and is also now going through coolant too.

67 Other Fuel System problem of the 2014 Hyundai Santa Fe

Failure Date: 11/10/2025

Gas is purging from the top of the fuel pump.

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68 Other Fuel System problem of the 2022 Hyundai Santa Fe

Failure Date: 11/10/2025

In November 2025, my 2022 Hyundai Santa Fe began to hesitate when accelerating and would almost "jerk" when I pressed the gas pedal. Soon after my check engine light came on and I made an appt to take it for the closest Hyundai dealership (as it's still under warranty 33k miles) upon running a check the dealership notified me that fuel injector 1 has misfired and will be replaced. I receive my vehicle back and not even 100 miles later my check engine light in on again and the same issues are arising. Back to the dealership to see now fuel injector 3 has misfired and there is an open TSB showing all 4 fuel injectors need replaced. My vehicle was finally returned to me in January 2026. It is now February 16, 2026 and my check engine light in on yet again. I've been given the run around from Hyundai corp about fixing this vehicle. Why is this acceptable treatment when a vehicle is under warranty ?.

69 Other Fuel System problem of the 2017 Hyundai Santa Fe

Failure Date: 10/23/2025

# **NHTSA complaint answers** ### **1. What component or system failed or malfunctioned, and is it available for inspection upon request?** the **engine** failed due to **sudden and extreme oil consumption** that resulted in the engine being completely dry of oil despite regular maintenance. This caused internal damage including **cvvt (continuous variable valve timing) system failure**, bearing damage, and a complete engine seizure. Yes, the failed engine is fully available for inspection upon request. The vehicle is currently located at dick smith Hyundai in greenville, south carolina, where the dealership diagnosed the failure and recommended a full engine long block replacement. ### **2. How was your safety or the safety of others put at risk?** the engine failure occurred **suddenly and without warning**, causing the vehicle to lose power while operating. The loss of engine function created the risk * sudden deceleration in traffic, * inability to accelerate or maneuver, * potential rear-end collision, * complete engine stall in unsafe conditions. The vehicle had * oil warning light** prior to the failure, meaning I had no indication that the engine was at risk until the failure occurred. ### **3. Has the problem been reproduced or confirmed by a dealer or independent service center?** yes. The engine failure was confirmed • **schwab’s automotive** in fayetteville, nc – determined the engine suffered catastrophic internal damage and was not repairable. • **dick smith Hyundai** dealership – confirmed **high oil consumption and cvvt damage**, and recommended a full **engine long block replacement** (estimate: $8,160. 60). The problem has been fully verified by both an independent mechanic and an authorized Hyundai dealership. ## **4. Yes. The vehicle was formally inspected by Hyundai motor America through the dealership’s diagnostic report. Hyundai reviewed the case (case #xxx) after receiving the dealership findings. The engine remains intact avai. Information redacted pursuant to the freedom of in.

70 Other Fuel System problem of the 2014 Hyundai Santa Fe

Failure Date: 09/21/2025

What happened: while driving in montana on September 21, 2025, the cabin suddenly filled with gasoline fumes and the accelerator pedal stopped responding. After pulling over, flames erupted from under the hood and the vehicle was completely destroyed within minutes. The passenger-side door could not be opened from the inside at first, delaying escape and creating a serious safety risk. No warning lights or messages appeared before or during the fire. (1) while driving, gasoline suddenly filled the cabin and the accelerator pedal stopped responding. Within seconds, the vehicle caught fire. The cause appears related to the fuel system, and possibly the abs module. The vehicle was completely destroyed but remains available for inspection in a private tow lot. (2) the fire spread extremely quickly. Both occupants were nearly trapped inside when the passenger-side door would not open from the inside, delaying escape. The vehicle burned on the shoulder of a busy highway in montana, posing danger to us and to surrounding motorists. (3) not after this fire, but a similar problem occurred in 2023 when gasoline filled the cabin and caused the engine to stall. At that time, Hyundai replaced the engine under warranty. (4) no. The vehicle has not yet been inspected by the manufacturer, police, or insurance. It is secured in a private tow lot and is available for inspection. (5) no. There were no warnings at all before or during the failure. Even as gasoline filled the cabin and the vehicle caught fire, the check engine light stayed off and no alerts appeared.



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