Engine Exhaust System Problems of Mini Cooper Clubman

Mini Cooper Clubman owners have reported 2 problems related to engine exhaust system (under the engine and engine cooling category). The most recently reported issues are listed below.

1 Engine Exhaust System problem of the 2008 Mini Cooper Clubman

Failure Date: 01/16/2012

Please refer to my previous complaint 10443238 for the initial information. This complaint is the follow up. The car went in to the dealer for the dieseling sound the car was making. The diagnosis was that timing chain was stretched and needed to be replaced. Other associated components such as the chain tensioner would also have to be replaced. Total cost is $2200. I started researching this issue on the internet to see if others have had this issue. This led to a website 'northamericanmotoring. Com'. Using the search of timing chain, there were 15 pages of complaints from people who have had this exact same repair done on their cars. So many people have been back to the dealership with these timing chain repairs or even complete timing chain breakage, that BMW has issue a service bulletin to outline the repairs necessary to service all these cars. The bulletin number is m11 02 07. About a dozen parts have to be replaced under this service bulletin. When the timing chain stretches too far out of spec or just breaks, and the car is under warranty, BMW will fix it. If it's out of warranty, the $2200 cost is the customers problem. BMW will not admit that these parts were under engineered, but they are. The replacement timing chain and tensioner are more robust to handle the engine loads. If the parts were properly engineered in the first place, BMW and it's customers would not have had to make all these expensive repairs. In some cases when the timing chain broke when the car was still within warranty, intake and exhaust valves ran into the pistons causing the need for entire engine replacement. The cost for that was $9000. If this happened when the car was out of warranty, the customer had to pay the $9000. Because of the number of people affected, this issue just screams recall but BMW will not step up to it. Please begin an investigation and help us!!.

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2 Engine Exhaust System problem of the 2009 Mini Cooper Clubman

Failure Date: 07/28/2011

The contact owns 2009 Mini Cooper Clubman. The contact stated while closing the rear hatch door the driver sustained burns on her legs caused by the exhaust pipe. The contact mentioned that the exhaust pipe extends out from the vehicle which he believed was a design flaw. The vehicle was not taken to the dealer. The manufacturer was made aware of the failure but did not offer any assistance. The vehicle was not repaired. The failure and current mileage was 36,130. Because of the fact that the exhaust pipe extends out beyond the rear bumper and it is shing there is considerable risk that a child left unattended near the vehicle could experience the same type of burns. Updated 10/03/2011.

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Safety Ratings of Cooper Clubman Cars
Cooper Clubman Service Bulletins