Manifold/header/muffler/tail Pipe problems of the 2004 Nissan Titan - part 1

67 problems related to manifold/header/muffler/tail pipe have been reported for the 2004 Nissan Titan. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2004 Nissan Titan based on all problems reported for the 2004 Titan.

1 Manifold/header/muffler/tail Pipe problem

Failure Date: 08/01/2018

Tl the contact owns a 2004 Nissan Titan. While driving various speeds, the contact heard a loud abnormal noise under the hood. There were no warning indicators illuminated. Matt bowers Nissan eastern shore (29788 frederick blvd, daphne, al 36526, (251) 626-5558) diagnosed that the exhaust manifold was cracked and needed to be repaired. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 160,000.

2 Manifold/header/muffler/tail Pipe problem

Failure Date: 02/18/2018

Tl the contact owns a 2004 Nissan Titan. The contact stated that the vehicle was driving roughly and burned an extreme amount of fuel. In addition, the check engine indicator illuminated. The vehicle was taken to an independent mechanic who stated that the exhaust manifold was cracked. The vehicle was taken to royal Nissan (9325 airline hwy, baton rouge, la 70815, (225) 924-0400), but was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was 230,000. The VIN was not available.

3 Manifold/header/muffler/tail Pipe problem

Failure Date: 06/30/2017

The contact owns a 2004 Nissan Titan. The contact stated that while driving at 30 mph, the vehicle's cracked exhaust manifold caused exhaust fumes to enter the cabin of the vehicle. The dealer was not made aware of the failure. The manufacturer was not made aware of the failure. The failure mileage was 84,000.

4 Manifold/header/muffler/tail Pipe problem

Failure Date: 11/01/2016

Tl- the contact owns a 2004 Nissan Titan. The contact stated that the exhaust manifold failed and had been replaced by a mechanic on both sides more than once. The manufacturer was notified of the failure and indicated that they had no recall to provide a solution which was unreasonable for the contact. The contact was uncertain if he may have to replace the exhaust manifolds a third time due to the recurring failure. The VIN was not available. The approximate failure mileage was 200,000. Dyd.

5 Manifold/header/muffler/tail Pipe problem

Failure Date: 09/15/2016

The contact owns a 2004 Nissan Titan. While driving various speeds, a loud noise could be heard coming from the front of the vehicle. Also, the vehicle was sluggish when the accelerator pedal was depressed. There were no warning indicators illuminated. The dealer diagnosed that the exhaust manifold was cracked and needed replacement. The vehicle was not repaired. The manufacturer was not made aware of the issue. The VIN was unknown. The failure mileage was approximately 75,000.

6 Manifold/header/muffler/tail Pipe problem

Failure Date: 01/22/2016

The exhaust manifolds on this vehicle are extremely prone to cracking. There are hundreds of reports online of them cracking so Nissan is certainly aware of the issue. They cracked on my vehicle and exhaust gasses leak into the passenger compartment so this is definitely a safety hazard.

7 Manifold/header/muffler/tail Pipe problem

Failure Date: 01/01/2016

Two cracked exhaust manifolds. At times I an getting exhaust fumes into drivers compartment. I understand this is a wide problem with Nissan 5. 6 l v-8s and a big problem with the Titans. My local Nissan dealer est. Repair at $3,507. 50 and he told me the it is not uncommon for both to fail at the same time. Nissan customer support will not do anything. I started have problem at 100. 000 mile I am at 124. 000 now. From what I have been told this is a design defect. I think this should be made into a recall. My truck looks like new from the outside.

8 Manifold/header/muffler/tail Pipe problem

Failure Date: 04/18/2015

I had the dealer inspect the vehicle. They said both exhaust manifolds had cracked. They said there was a previous notice from Nissan and they should be replaced. I was not notified and the dealer did not contact me. Now they said too much time had elapsed to take advantage of this free replacement. This is clearly a design defect since Nissan had them replaced on some vehicles. This is a safety hazard because cracked manifolds can cause a carbon monoxide leak or set a fire while driving fast. The cost to repair is near $1000 for the parts plus labor to install. There must be other people who had this safety problem so the government should force Nissan to fix all the vehicles. Mine has only 86000 easy miles on it.

9 Manifold/header/muffler/tail Pipe problem

Failure Date: 03/18/2015

Tl-the contact owns a 2004 Nissan Titan. The contact stated that while driving approximately 45 mph, the check engine warning light illuminated. The vehicle was taken to a dealer where it was diagnosed that the exhaust manifold needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure. The failure mileage was 87,000. Djr.

10 Manifold/header/muffler/tail Pipe problem

Failure Date: 01/15/2015

Tl- the contact owns a 2004 Nissan Titan. The contact stated that the exhaust manifold prematurely cracked and fractured on the drivers and passengers side. The vehicle was taken to an independent mechanic, who replaced the exhaust manifolds for the driver¿s and passenger¿s side. The manufacturer was notified of the failure. The approximate failure mileage was 105,000. Djr.

11 Manifold/header/muffler/tail Pipe problem

Failure Date: 09/02/2014

My 2004 Nissan Titan with 81k mile has 2 cracked exhaust manifolds. Both passenger and driver sides have crack just in front of last cycle on both sides. My truck was running fine one night. The next morning my truck was sounding like it had an exhaust leak. Send my truck in to have recalls address and it was confirmed by Nissan mechanics that both sides are cracked. Was told it would be about $3000 to replace both sides. Many people have reported this issue and nothing has been done.

12 Manifold/header/muffler/tail Pipe problem

Failure Date: 08/07/2014

My exhust manifold on the driver side cracked in half.

13 Manifold/header/muffler/tail Pipe problem

Failure Date: 02/25/2014

The contact owns a 2004 Nissan Titan. The contact stated that the exhaust manifold was fractured. The vehicle was not diagnosed or repaired. The manufacturer was contacted about the failure. The failure mileage and VIN was not available.

14 Manifold/header/muffler/tail Pipe problem

Failure Date: 12/10/2013

Tl-the contact owns a 2004 Nissan Titan. The contact stated that while in park and attempting to start the vehicle, the contact noticed that the manifold had fractured and was leaking. The vehicle was not diagnosed or repaired. The manufacturer was notified of the failure. The failure mileage was 80,000. The VIN was unavailable. Oo.

15 Manifold/header/muffler/tail Pipe problem

Failure Date: 11/25/2013

The contact owns a 2004 Nissan Titan. The contact stated that there was a leak in the exhaust manifold. The vehicle was taken to a dealer, where it was diagnosed that the exhaust manifold was cracked and needed to be replaced. The vehicle was not repaired. The contact was notified that there was a manufacturer service campaign related to this issue, however, the vehicle did not meet the specification. The manufacturer was notified of the failure. The failure mileage was 76,000.

16 Manifold/header/muffler/tail Pipe problem

Failure Date: 09/09/2013

The contact owns a 2004 Nissan Titan. The contact stated that while driving 25 mph, he heard a loud noise and began to smell exhaust fumes. The vehicle was taken to an independent mechanic for diagnosis and the contact was informed that there was a crack in the manifold. The manufacturer was notified of the failure. The vehicle was not repaired. The failure and current mileage was 100,000.

17 Manifold/header/muffler/tail Pipe problem

Failure Date: 08/14/2013

The contact owns a 2004 Nissan Titan. The contact stated that while driving at various speeds, there was smoke coming from the driver side of the vehicle. The failure recurred numerous times. The vehicle was taken to a dealer where it was diagnosed that the exhaust manifold was cracked and needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The failure mileage was 83,000. The VIN was unavailable.

18 Manifold/header/muffler/tail Pipe problem

Failure Date: 08/08/2013

The contact owns a 2004 Nissan Titan. While the vehicle was at the dealer for an unrelated issue, the mechanic noticed that the driver and passenger side exhaust manifold was severely cracked. The vehicle was not repaired and the manufacturer was not notified. The VIN was unavailable. The approximate failure mileage was 90,000.

19 Manifold/header/muffler/tail Pipe problem

Failure Date: 06/01/2013

Tl- the contact owns a 2004 Nissan Titan. The contact stated that the engine exhaust manifold pipe fractured and was leaking fumes. The exhaust leak could be heard while driving. The vehicle was not taken to the dealer for inspection or repairs. The manufacturer was not made aware of the failure. The VIN was not available. The failure and current mileage was 155,000. Kmj.

20 Manifold/header/muffler/tail Pipe problem

Failure Date: 04/30/2013

The contact owns a 2004 Nissan Titan. The contacted that while driving 50 mph, he noticed that the exhaust manifold was cracked and exhaust fumes were leaking. The contact was able to drive the vehicle to the dealer for diagnosis where it was advised that the exhaust headers needed to be replaced. The vehicle was not repaired and the manufacturer was not notified. The approximate failure mileage was 43,000.

21 Manifold/header/muffler/tail Pipe problem

Failure Date: 04/08/2013

During routine recall for ecm module the dealer informed me that both exhaust manifolds are cracked as this has been a recurring issue with this model vehicle causing exhaust fumes to enter the cabin and also cause poor performance with the vehicle. Dealer quoted this as a $3200. 00 repair and will not assume any portion of the repair. Dealer "beaverton Nissan" has informed me that this issue is due to the poor quality of the exhaust manifolds any possible faulty welds on the product combined with material that is too thin to start with. The presence of exhaust fumes in the cabin while idling and/or driving is a severe safety hazard. I have opened a case with Nissan north America and have been advised by three independent mechanics to park the vehicle until it is safe to drive.

22 Manifold/header/muffler/tail Pipe problem

Failure Date: 01/23/2013

Tl- the contact owns a 2004 Nissan Titan. The contact stated that the engine made a rattling sound and exhaust fumes were smelled inside the cabin. The vehicle was taken to the dealer where the contact was informed that there was a hairline fracture leading from the catalytic converter to the manifold that was causing the smell. The VIN was not available. The failure and current mileages were 95,391. Mah.

23 Manifold/header/muffler/tail Pipe problem

Failure Date: 01/01/2013

The contact owns a 2004 Nissan Titan. The contact stated that while having an exhaust repair performed by an independent mechanic, he was advised that the exhaust manifold was fractured. The dealer was notified of the failure. The vehicle was been repaired. The failure and current mileage was 105,000.

24 Manifold/header/muffler/tail Pipe problem

Failure Date: 10/01/2012

Tl-the contact owns a 2004 Nissan Titan. The contact stated that while the vehicle was at the local mechanic for routine inspection the contact was informed that the engine exhaust manifold was leaking due to a defective design. The vehicle steering also failed while driving. The steering column was replaced. The manufacturer was not made aware of the failures. The vehicle exhaust manifold was not repaired. The failure and current mileage was 136,000. Li.

25 Manifold/header/muffler/tail Pipe problem

Failure Date: 09/10/2012

The contact owns a 2004 Nissan Titan. The contact stated that while parked, he noticed that the exhaust was louder than normal. The contact was a certified mechanic and diagnosed the failure as a cracked exhaust manifold, which he was concerned would leak harmful fumes into the interior cabin. The vehicle was not repaired. The manufacturer was not notified of the issue. The failure and current mileage was 125,000.

26 Manifold/header/muffler/tail Pipe problem

Failure Date: 08/13/2012

The contact owns a 2004 Nissan Titan. The contact stated that when sitting idle in the vehicle or driving, an overpowering odor of gasoline fuel filled the cabin of the vehicle. The vehicle was taken to the dealer for diagnosis where the contact was advised that both manifolds were fractured and needed to be replaced. The vehicle was not repaired. The manufacturer was contacted and offered no assistance. The failure mileage was approximately 98,000. The current mileage was approximately 100,000. The VIN was unavailable.

27 Manifold/header/muffler/tail Pipe problem

Failure Date: 08/01/2012

The contact owns a 2004 Nissan Titan. The contact stated that when driving, he could hear a loud ticking noise. The vehicle was taken to a mechanic for inspection where they advised that the exhaust manifold was cracked and needed to be repaired. The vehicle was not repaired. The dealer was notified and stated that the exhaust manifold would need to be repaired. The manufacturer was not notified. The failure mileage was 50,000. The VIN was unavailable.

28 Manifold/header/muffler/tail Pipe problem

Failure Date: 06/12/2012

The contact owns a 2004 Nissan Titan. The contact stated that exhaust fumes were emitted into the interior of the vehicle due to cracks on the exhaust manifold, which was underneath the vehicle. The vehicle was taken to a mechanic, who stated that he could replace both exhaust manifolds. Neither the dealer nor the manufacturer were notified of the failure. The vehicle was not repaired. The failure mileage was 108,000.

29 Manifold/header/muffler/tail Pipe problem

Failure Date: 05/31/2012

The contact owns a 2004 Nissan Titan. The contact stated that the exhaust manifold was cracked. The vehicle was not repaired. The manufacturer was contacted. The failure mileage was 125,000.

30 Manifold/header/muffler/tail Pipe problem

Failure Date: 05/16/2012

Tl-the contact owns a 2004 Nissan Titan. The contact stated while driving approximately 15 mph, a clicking noise emitted outside of the vehicle continuously. A certified mechanic diagnosed the vehicle, who informed that the failure was contributed to a crack in the manifold gasket. The manufacturer was not repaired. The manufacturer had not been notified of the problem. The approximate failure mileage was 69,000. Js.

31 Manifold/header/muffler/tail Pipe problem

Failure Date: 04/01/2012

The contact owns a 2004 Nissan titian. While parked, the contact noticed a ticking sound coming from the engine. The vehicle was taken to an independent mechanic for diagnostic. The mechanic stated the exhaust manifold was fractured and would have to be replaced. The vehicle was not repaired. The approximate failure mileage was 118,000.

32 Manifold/header/muffler/tail Pipe problem

Failure Date: 03/01/2012

The contact owns a 2004 Nissan Titan. The contact discovered that there was a crack in the manifold. The vehicle was taken to the dealer. The technician diagnosed that the manifold needed to be replaced. The vehicle was not repaired. The manufacturer was made aware of the failure. The VIN was unavailable. The approximate failure mileage was 70,000.

33 Manifold/header/muffler/tail Pipe problem

Failure Date: 02/09/2012

Just had both manifolds replaced under Nissan warranty. As I was driving away from the dealership I heard a loud pop turning right from the rear of the truck. Turned around back into the dealerships parking lot I heard another pop? the service tech drove it around their service area and said my rear differential was going out. Nissan has known this has been an issue for years especially in the early trucks years but refuses to fix it under a recall. This is a $3500. 00 fix which the consumer has to pay and Nissan profits from a poorly designed component. There needs to be a recall on all Nissan Titans from '04 - '07.

34 Manifold/header/muffler/tail Pipe problem

Failure Date: 02/04/2012

Exhaust manifold on driver side cracked and leaking exhaust fumes into cabin of vehicle.

35 Manifold/header/muffler/tail Pipe problem

Failure Date: 01/17/2012

The contact owns a 2004 Nissan Titan. The contact stated that the vehicle was started and he immediately noticed blue smoke coming from the rear end of the vehicle. The vehicle was taken to the dealer for diagnostic testing where a technician advised that the manifold needed to be replaced. The vehicle was taken to the dealer on several occasions for the same failure. The manufacturer was made aware of the failure and advised that the vehicle was not included in any recall. The vehicle was not repaired. The approximately failure mileage was 68,000 and the current mileage was 80,000. The VIN was not available.



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