Gasoline Fuel System Problems of Saturn ION - part 1

Saturn ION owners have reported 44 problems related to gasoline fuel system (under the gasoline fuel system category). The most recently reported issues are listed below. Also please check out the statistics and reliability analysis of Saturn ION based on all problems reported for the ION.

1 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 10/20/2022

The contact owns a 2007 Saturn Ion. The contact stated while starting the vehicle the contact smell and odor of fuel coming into the vehicle, the contact notice that fuel was leaking from the vehicle. The vehicle was not diagnosed. The dealer was not contacted. The manufacturer was contacted, and they stated that the vehicle was not under NHTSA campaign number: 12v459000 (fuel system, gasoline). The failure mileage was 76,000.

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2 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 04/14/2022

The contact's mother owns a 2006 Saturn Ion. The contact stated that he had driven his mother's vehicle to his residence. The contact parked the vehicle in the garage. The contact observed that a puddle of fuel had accumulated overnight under the vehicle's gasoline tank by the driver's side rear wheel. The contact stated no warning light was illuminated. The contact had not taken the vehicle to a local dealer or independent mechanic. The vehicle had not been diagnosed or repaired. The contact found that the failure may be related to NHTSA campaign number: 09v419000 (fuel system, gasoline). The manufacturer had been informed of the failure. The failure mileage was approximately 84,000.

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3 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 06/01/2021

The contact's parents own a 2007 Saturn Ion. The contact stated that there was a fuel odor coming from the vehicle when the vehicle was started or turned off. There was no warning light illuminated. The contact's father inspected the vehicle but could not find a fuel leak. Upon investigation, the contact discovered NHTSA campaign number: 12v459000 (fuel system, gasoline) which she linked to the failure. The contact notified the manufacturer of the failure and was informed that the vehicle was not under recall. The dealer was notified of the failure. The vehicle was not repaired. The failure mileage was unknown.

4 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 01/01/2021

The contact owns a 2007 Saturn Ion. The contact stated that while he was attempting to start the vehicle failed to start. The contact stated no warning light was illuminated. The contact stated he began to smell a fuel odor inside and outside the vehicle and also saw a fuel leak between the rear tires. The contact took the vehicle to an independent mechanic and was informed that the fuel pump module needed to be replaced. The contact called and made the local dealer aware of the failure. The vehicle was not diagnosed or repaired. Upon investigation, the contact associated the failure with NHTSA campaign number: 12v459000 (fuel system, gasoline) however, the VIN was not included. The manufacturer had been informed of the failure. The failure mileage was approximately 80,000.

5 Gasoline Fuel System problem of the 2004 Saturn ION

Failure Date: 05/01/2020

The contact owns a 2004 Saturn Ion. The contact stated that while driving at an undisclosed speed, the vehicle loss power steering without warning. The contact turned off and restarted the vehicle and the vehicle operated as intended. Additionally, the windows rolled up and down independently. The contact also stated there was an abnormal fuel outside the vehicle. The vehicle was not taken to be diagnosed. A dealer was not contacted however, the manufacturer was made aware of the failure. The contact was referred to the local dealer to have the vehicle diagnosed. The vehicle was not repaired. The failure mileage was 172,639.

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6 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 07/28/2014

The contact owns a 2007 Saturn Ion. The contact stated that fuel fumes were emitted around the vehicle. After inspecting the vehicle, the contact was unable to locate a leak. The problem recurred several times. The vehicle was not diagnosed or repaired. The VIN was unavailable. The manufacturer was not notified of the issue. The approximate failure mileage was 74,000.

7 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 07/01/2014

2007 Saturn Ion. Consumer writes in regards to vehicle fuel leak repairs and consumer seeks reimbursement. The consumer stated the vehicle developed a fuel leak in July 2014. There was a strong odor inside and outside the vehicle. The consumer received a recall notice regarding the same issue in August 2015. The consumer claim for reimbursement was denied. According to gm, the repair performed, was not the repair covered by the customer service action program. The consumer referenced recall # 12v459000.

8 Gasoline Fuel System problem of the 2005 Saturn ION

Failure Date: 07/01/2014

Copy of email letter to ms. Barra (general motors) regarding frustration of being a Saturn owner. 2005 Saturn Ion. The consumer stated she never came close, to getting the gas mileage as advertised. She also experienced problems with the suspension, and for a little over a year, she had problems with the vehicle not starting. On one occasion, when she inserted the key into the trunk, the entire trunk lock fell into the car. The consumer received a recall notice, regarding the ignition. However, the parts were not available.

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9 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 02/20/2014

The contact owns a 2007 Saturn Ion. The contact stated while driving over a bump approximately 30 mph, a strong odor of gasoline emitted inside of the vehicle. The failure occurred sporadically. There was a recall related to the failure under NHTSA campaign id number 12v459000 (fuel system, gasoline). The vehicle was ineligible under the recall due to not originally being registered or currently sold in one of the states mentioned in the recall. The vehicle had not been repaired. The manufacturer was notified of the defect. The approximate failure mileage was 42,000.

10 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 02/03/2014

The contact owns a 2007 Saturn vue. The contact stated that while driving approximately 25 mph, the vehicle stalled without warning. The vehicle was maneuvered to the side of the road. The vehicle did not restart. The vehicle was towed an independent mechanic who did diagnostic testing, however could not duplicate the failure. The contact also stated that the engine light continuously illuminated in the vehicle. The vehicle was taken to a dealer, who replaced the fuel emission cap but the failure recurred. The manufacturer was notified of the defect. The approximate failure mileage was 86,591.

11 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 01/02/2014

The contact owns a 2007 Saturn Ion. The contact stated that gasoline fuel fumes emitted inside and outside of the vehicle after turning the engine off. The vehicle was not diagnosed or repaired. The manufacturer was not notified. The failure mileage was 90,000.

12 Gasoline Fuel System problem of the 2003 Saturn ION

Failure Date: 12/30/2013

While driving noticed increase of speed. Checked accelerator pedal, not stuck. Tapped accelerator with no change. Depressed the brake and slowed down and stopped. Shut vehicle off and verified the throttle body was in idle position. Restarted car and vehicle rpm went up to 4000 and starved for air and surged up and down at that level. Shut vehicle off again and contacted gm. Same vehicle also has passlock problems.

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13 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 07/20/2013

A couple of months ago I started smelling gas fumes coming from my car. The fumes where mainly located in the driver side back tire and inside my vehicle. I finally took this car to the shop and they told me that the filler neck will need to be replaced because my car is leaking gasoline. This car has been nothing but a headache I am ready to trade it in. . . .

14 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 11/01/2012

The contact owns a 2006 Saturn Ion3. The contact stated that while driving at various speeds, a strong fuel odor emitted inside of the vehicle. The vehicle was taken to an independent mechanic who stated that there was a fuel leak. The manufacturer was contacted and informed the contact that the VIN was not included in NHTSA campaign id number 09v419000 (fuel system, gasoline). The vehicle had not been repaired. The approximate failure mileage was 34,000. Updated 02/14/lj.

15 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 02/20/2012

Driving on the freeway,power steering light went on andwas very difficult to steer. Had to put in neutral and turn off and turn on my car on the freeway, just so the steering wheel would unlock. This will be my third time fixing this problem.

16 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 02/06/2012

My 2007 Saturn Ion developed a horrible gas odor and is now leaking/dripping gas. I consider this a serious safety concern with this car considering I see plenty of complaints from consumers with the same issue. I have 2 small children and this is our only means of transportation. I have contacted GMC and have been given the run around for the past 3days and had to speak with a supervisor today. They said this issue was not a recall, then I provided them with recall bulletin of 09226a and they say "OH yea, that's a recall, but its not with us its with NHTSA, we can't do anything". I have only had this car for 2yrs and this is the second time I have had a recall related issue for safety. They had to fix my steering wheel under recall because my power steering went out and there was an issue with my make and model. What kind of cars does gm make that has serious safety recall issues within 2yrs of having the car? they clearly have a gas leaking safety issue with these cars and will not honor what is clearly considered a recall.

17 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 01/13/2012

My 2007saturn Ion has an overpoweering smell of gasoline enough to make you sick. I see that there is a recall on this however once again my state of ohio is not inculded. This makes no sense. I have read at least 50 otheer complaints of the same problem gm needs to recall all 2007 Saturns for this problem. I am going to take this to the press as I am highly upset my 17 year old drives this car and this is a major safety concern.

18 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 09/09/2011

The contact owns a 2007 Saturn Ion. The contact was driving 5 mph when the vehicle stalled. The check engine and power down warning lights illuminated prior to the failure. The vehicle was towed to both a private mechanic and the dealer. The dealer stated that the throttle body sensor needed to be replaced. The vehicle was repaired. The failure mileage was 56,000 and the current mileage was 57,000. Updated 06/12/lj the consumer stated the throttle body was replaced four times. The check engine light illuminated. Onstar reported a fuel system problem. Updated 06/13/12.

19 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 09/01/2011

Satun Ion is experiencing the same recall as NHTSA recall campaign number: 09v419000. The vehicle is registered in the state of NY so it does not fall under the recall. I don't understand why it matters what state the vehicle is registered in? it's a huge safety issue.

20 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 08/15/2011

Gasoline leaking from under the car. Used dealer ship drive time did not tell me about the recall before they sold me the car, even though they were aware of the recall that had been in place for 4-5 mos! I have a child that was with me in the car when the gas started leaking, the car could have caught on fire. Drive time should have told me about the problem, but instead they risked my life and my daughters. They only care about money!! gm is going to try to fix problem, due to recall. Drive time is still trying to charge me my CO-pay for having my car looked at, but yet won't cover me with a rental car cause it falls under the manufactor warrenty.

21 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 07/28/2011

Latter part of July, strong gasoline odor noticed around car, thought just becasue I had just filled up, no leaking on ground noticed. Within a week, stronger smell noticed, visible signs of gas on driveway. Parked car, not driving trying to find source, disappeared. Started driving again, gas mileage off and engine sluggish. Driving daughter from birth of first grandson, passing driver told me something was pouring from under of my car, continued to drive daughter/newborn home, then my home. Contacted mechanic friend, told there was a recall on the fuel module for 2006 Ions,that I should let gm take care of it. I contacted them, gave VIN number, explained what I was told by my mechanic. But since I am in west virginia, VIN not included. Bought car used July 2010, 19056 miles, cash $10,900. Not told by dealer a possible problem with fuel module, recall had already been issued. Husband has cancer, only used to go to doctor's appointments/chemotherapy. Told by gm to set up appointment with nearest dealership, them diagnose it, maybe they could get an exception because of wv not being listed. Contacted nearest gm dealership, tried to set up appointment telling them problem, stating diagnosis to be paid out of pocket, they would contact someone if it was related to the recall, but in their experience there was never an exception made. Allinclude all Ions with this problem, no matter the state of origin. If there is a problem in one state, seems logical that would be the same problem everywhere, same parts/manufacturers used no matter where made. Luckily, there was no fire with my daughter or newborn grandson inside, or my ill husband. The car remains sitting. We are on a limited income, soc. Sec. Disability, for him, I am not able to work as he has to have constant care. A shame that manufacturer is no longer willing to stand behind their cars.

22 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 04/10/2011

I operate a Saturn Ion which has a constant fuel leak at all times. This is a safety issue and could possibly lead to a fire if an ignition source is nearby. I get a continuous gas smell as soon as I enter the vehicle to drive it to work.

23 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 12/17/2010

Initially started with gas fumes odor. . . Now once car started huge puddle of gas under rear end of car. Car is currently parked as cannot afford to repair at this time, however this is a major safety hazard as it could have caught on fire at any time with amount of fuel leaking when driving and once parked!!! it appears there have been several complaints/issues regarding this yet no recall in the state of calif?? do we have to wait until their is a death before something is done?.

24 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 10/15/2010

When I first got my 2006 Saturn Ion, I was the first and only owner bought it from the Saturn dealership with less than a 50 miles on the car. Before 30 days of owning the automobile it quit on me in the middle of busy intersection endangering myself and my children. I took it to the dealership where they have claimed to fix the ignition switch on the automobile, several weeks later the same problem occurred they then replaced the key. Then months later my alarm started going off spontaneously, the battery went dead on the automobile which I have replaced 3 times, the ignition switch went out again I had to replace that myself out of pocket in March of 2009. Still after replacing the battery, getting the ignition switch fixed twice, and having the electrical parts looked at the car still continues to have the same problems. If I get gas why the car is not cranked it will not crank back up for hours!!! it will go dead while I'm driving on a freeway does this all the time! this Saturn Ion has caused me nothing but money and problems since I've had it I purchased a additional warranty on the automobile when I bought it and they refuse to replace or fix any of the work on the automobile when I only have gotten my car serviced with Saturn they do all of my oil changes, and maintenance and charge me a arm and leg to maintain the maintenance on the automobile. I have had to pay so much money on this automobile for maintenance that should not even be a issue at this time my car doesn't even have 84k on it yet. The engine seems to shake when the car sits still, the car quits if the engine is not running when you get fuel, the car quits at red lights, the car power steering gets real hard to turn when you try to turn the steering wheel, the Saturn Ion is definitely a dud! you can smell gas sometimes coming from this automobile, and the battery is in the trunk of the car. . . So when it drains my battery goes go dead. The defects on this automobile will kill someone one day.

25 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 08/18/2010

Yes a few months afo I financed a 2006 Saturn Ion level 3 since the first week having it have had nothing but problems including a major gas leak and severe gas fumes inside and outside the cab when running and not. The dealer had givin me nothing but lies and the fun around and attitude. Had been documented by an outside mechanic the car in unsafe to be on the roads and should never have passed inspection which the dealer did. I really need help. I know it's a good chance it's a flood car they sold me. [xxx] information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

26 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 08/05/2010

On August 5, 2010, my 2007 Saturn Ion developed a strong gasoline odor that was noticeable inside and outside the car. The car has simultaneously become hard to start. No gas has been observed dripping from under the car, but I am concerned about the potential for fire. I have also found that gm issued a recall for this same problem, but it does not cover cars in my state.

27 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 08/04/2010

I would be on my way to work or to the store and then all of the sudden my car lost all power, and would shut its self down. Therefor causing me to have to coast off to the side somewhere with my power steering locked up. Once my car would start running again any where from 10- 20 mins my power steering wouldnt function for the first 2 mins causing me to sit and wait till it kicks in. Not only does this happen, but when I get low on gas and go to fill up, after putting gas in my car it wont start!!!! I have to sit there about 10 mins cranking trying to get it to start up once I do I cant release my foot off the gas for about 3 min or my car dies.

28 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 06/07/2010

Unfortunately I have a 2007 Saturn Ion which sounds like it is going to break in half over even the slightest small bumps in the road. I have a warranty on the vehicle which expired in June 2010. Although the car only has 29000 miles on it~ Saturn would not honor the warranty when I brought my car in for a check engine light~ it was the purge sensor. They wanted to charge me over $300 to repair this issue. I went online and saw many other's had reported the same problem. I also saw the part for only $26. 00 ~however at the Saturn dealership they charged me $51. 00 for the part. I ended up fixing the repair myself to avoid being robbed by the Saturn dealership!! I am very displeased with my car~ now the struts and control arm bushings are making significant rumble when driving over the slightest bumps in the road. At 29000 miles the car should not be making any noise!! I feel very unsafe and scared in my Saturn!! I've seen many reports of other owner's with the same vehicle that are similar. Even the gm cobalt which has the exact same platform and steering has the same issues and for that car power steering issues have been recalled but not for the Ion which ~I repeat has the same components. I bought my car when fuel costs soared and thought it would at least last me 5 years with out issues. I think gm needs to address these issues especially since so many consumers are experiencing issues at such low mileage. There are also issues with the rear defrost, power windows, steering, and transmission. I'm from mn. And it's terrible when you have a newer car that won't even take you 30,000 miles without breaking down!! I'm very disappointed and Saturn needs to recall everything on these unsafe vehicles before someone gets seriously hurt ~like Toyota. I'm sure you've had several complaints. The car is defective!! please help!! Saturn won't repair unless it's completely broken even if the car is smokin they blow you off!!! ~horrible!!!.

29 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 04/04/2010

I was driving down the interstate in April 2010 when my power steering went out on my 2007 Saturn Ion 3 causing me to almost be in an accident. I pulled over to the side of the road and turned the car off then back on and the power steering acted fine. Took it to the dealership only to find out this is a "known problem" and they fixed it. Then in July, 3 months later, I had a very strong odor of gasoline and was having problems starting the car. I took it to the dealership where I was again told this was a "known problem" and they fixed the gas pump. Now, I have terrible gas mileage and am being offered no assistance.

30 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 12/05/2009

2006 Saturn Ion-3 automatic 2. 4l 1. Power steering: power steering goes out nearly every time I drive the vehicle. Saturn dealership changed a sensor I the steering column, but problem persists. It is very dangerous to be driving in the city without power steering. 2. Ignition: car refuses to start when temperature is below 15-20 degrees fahrenheit. I have been stranded in below freezing weather for almost an hour because of this common Saturn failure.

31 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 11/19/2009

The contact owns a 2006 Saturn Ion. She smelled a strong odor of gasoline inside of her vehicle. A mechanic concluded that a fuel leak was present. The vehicle was taken to the dealer in which she was advised that she would have to pay for a diagnostic fee prior to inspection. Also the vehicle would intermittently loose power steering. The technician advised her that the steering component would be repaired as a free remedy. The current and failure mileages were 49,865.

32 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 11/06/2009

Fuel leak on 2006 Saturn Ion.

33 Gasoline Fuel System problem of the 2006 Saturn ION

Failure Date: 11/06/2009

The plastic supply or return port on the modular reservoir assembly may crack. If either of these ports develops a crack, fuel will leak from the area. If the crack becomes large enough, fuel may be observed dripping onto the ground and vehicle performance may be affected.

34 Gasoline Fuel System problem of the 2007 Saturn ION

Failure Date: 09/30/2009

Gas accelerating on it's on in a Saturn Ion 2007 causing wreck 2 times, fuse blew in power steering causing wreck 1 time.

35 Gasoline Fuel System problem of the 2003 Saturn ION

Failure Date: 03/02/2009

Car won't start when it gets cold out. (under 50) ignition turns and then engine stalls out. After a few attempts and waiting a half hour or so, it starts. (usually with a fuel smell and a backfire)apparently this is a widespread problem and I am concerned as this model has already had fuel filter assembly recall. . Mechanics say its the starter but when replaced, problem continues. . I have not had mine replaced yet because I'm not sure I want to go to that expense when it doesn't seem to fix the problem for others. The fact that I smell gas when it does start up concerns me and I am frankly concerned for my safety.


Other Common Gasoline Fuel System related problems of Saturn ION


Fuel Economy of ION Vehicles
ION Service Bulletins
ION Safety Recalls
ION Defect Investigations