Suspension Related Problems of the 2022 Tesla Model 3

Table 1 shows one common suspension related problems of the 2022 Tesla Model 3.

Table 1. Suspension related problems of Tesla Model 3

Problem Category Number of Problems
Suspension problems
5

Suspension problem #1

I have experienced multiple tire failures on my 2022 Tesla Model 3, with at least 7 tires needing replacement due to air bubbles. These issues have occurred on both front and rear tires, and currently I have 3 more tires with visible bubbles and one tire is actually leaking air. Most of these tires failed within 2,000-6,000 miles of use, which is far below normal tire lifespan of 25,000-40,000 miles. Despite repeated service visits, no alignment or suspension inspection has ever been performed by Tesla to determine why this keeps happening. The tires are just replaced at my cost, with the problem recurring again and again. Despite the pattern, Tesla service advisors continue to blame road conditions or driving habits. I want to be clear: I actively avoid potholes, drive cautiously, and have never experienced anything like this with any previous vehicle. Something is clearly abnormal here. In addition, I have noticed strange clicking and popping noises while driving, which seem to come from the chassis or steering area. It worries me that there may be a deeper mechanical or build quality issue. The vehicle often feels unstable, and I am genuinely concerned that a failure of a suspension component, battery mounting, or other structure could lead to a fire or loss of control. No warning lights have appeared, but the pattern of repeated air bubbles showing in my tire after just driving not even 1,000 miles and abnormal noises makes the vehicle feel unsafe to operate.

Suspension problem #2

Front and rear suspension bushings wear and rip at very low mileage.

Suspension problem #3

At low/no speed, turning the steering wheel to the extreme left or right produces a low-end creaking noise as if something is rubbing.

Suspension problem #4

See attached document for complaint.

Suspension problem #5

The right front passenger side suspension started squeaking at 22586 miles. Service center replaced lower lateral links on 7/1/24. Repair did not fix the squeaking sound. Service center could not replicate the issue until a test drive with myself and a tech on 9/20/24 and made me make a third appointment for repair. On 10/16/24 the service center said the control arm was failing, but did not think it would be covered under warranty. A quick internet search turned up lawsuits, hundreds of complaints, and crashes resulting from failing control arms.


Suspension related problems in other Tesla Model 3 model year vehicles:



Model 3 Service Bulletins
Model 3 Defect Investigations