Wheel Problems of Tesla Model 3 - part 1

Both front wheel and rear rims cracked under normal driving conditions. This is the third occurrence of rim failure on this vehicle. The most recent incident occurred in ewing, NJ near parkside Ave and hillcrest Ave. There was no significant impact or major pothole at the time of failure. Multiple wheel failures indicate a potential structural durability issue. Cracked rims pose a serious safety risk due to the possibility of sudden tire pressure loss or blowout while driving. The vehicle has been operated under normal road conditions, and this repeated failure should not occur. The damaged wheels are available for inspection upon request.

See all problems of the 2020 Tesla Model 3 🔎.

Lately I keep getting the following concerning message on the dashboard of almost brand new 2025 Tesla 3 car, even after reset the screen : steering assist reduced steering may require increased effort see the attached picture of this message, I took this photo on Dec 25, 2025 at 12:56 pm with parked car. I am pretty concerned with potential safety issue with the important steering-function while driving on highway and other roads. The car has only 804 miles as of Dec 26, 2025. The new car was picked up on may 31, 2025 with 15 miles. I have the fsd on monthly subscription. I have sent a message to Tesla. It has provided me with a service appointment at its west bloomfield township center in michigan on Jan 26, 2026 at 10:30 am. At the time of setting the appointment an estimate of about $450 was provided. It is concerning since the new car is under warranty. I am submitting this concerning safety related issue to NHTSA - to please investigate.

See all problems of the 2025 Tesla Model 3 🔎.

I purchased this used Tesla Model 3 (VIN: [xxx] ) from a licensed dealer on July 15th, 2025. The vehicle is still under the original manufacturer warranty. Since ownership, I have experienced a persistent metal-impact noise coming from the suspension and steering area, especially when going over speed bumps, uneven road surfaces, or low-speed turns. The noise sounds like loose metal parts making contact. Tesla service has attempted repairs multiple times, including a recent visit that lasted several weeks. Although some minor issues were addressed, the abnormal metal impact noise continues and has never been fully resolved. The repeated unresolved noise raises concerns about structural integrity and potential failure within components related to steering, wheels, or suspension. While the vehicle remains operable, the issue affects driving confidence, comfort, and concentration. Over time, the repeated metal noise has caused stress and anxiety because I am unsure whether a part will loosen or fail while driving. Since the problem remains after multiple attempts to repair, I am reporting this as a potential safety-related defect. Thank you. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

See all problems of the 2024 Tesla Model 3 🔎.

Combined formal & supplemental complaint – updated with video evidence disclosure florida division of motorist services – consumer complaint division attn: dealer licensing & compliance section [xxx] via online portal: [xxx] date: November 09, 2025 misrepresentation in sale of 2024 Tesla Model 3 by braman Cadillac, miami, FL VIN: [xxx] purchased: [xxx] | price paid: $42,000. 05 dealer license: [xxx] complainant: [xxx] , 100% p&t disabled veteran braman Cadillac: two days after taking delivery on [xxx], your salesperson luis manotas and finance manager joshua gonzalez were provided video evidence of the vehicle's structural damage. This evidence was escalated to your used car sales manager, who contacted me offering $1,000 to "settle" or threatened to retrieve the vehicle and auction it—despite already possessing my full payment. I countered with $1,800, which was rejected. This coercive tactic instilled fear of losing both vehicle and funds, underscoring your dealership's awareness of defects and intent to evade responsibility. Produce all related communications, video receipts, and internal notes within 10 business days, or face federal subpoena and enhanced penalties. Summary of misrepresentation – updated with new evidence the following timeline, supported by the attached carfax report (dated August 28, 2025), braman listing (September 23, 2025, at 21,015 miles), video evidence affidavit, and $1,000 offer documentation, establishes braman Cadillac's pattern of concealment and coercion: information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

We noticed that one of our tires was leaning inwards and the alignment was completely shot. There was no event that caused this but just noticed it one day driving. After having to replace two new tires, we took it into the Tesla dealership and they found that the control arm and suspension as well as the frame underneath is broken. The car has a clean tittle and this problem use to be covered by Tesla but for some reason now is not and this is a big steering and safety issue! we should not be responsible for the cost to fix the car if this has happened so often in the past!.

See all problems of the 2018 Tesla Model 3 🔎.

I am writing to formally report a critical safety incident involving my 2020 Tesla Model 3, where the bumper detached while driving through a puddle of water on oct 9th, 2025. This occurred on a busy street, and fortunately, another driver alerted me just in time, averting a potentially serious accident. Following the incident, I arranged for my vehicle to be towed to a Tesla-authorized collision center and opened a claim with my insurance company. I have since learned that this issue is recognized internally by Tesla, as they have created a service incident regarding it, but have failed to communicate this to customers effectively. Tesla's lack of accountability is concerning. Despite repeated attempts to address this with their support and service teams, they have deflected responsibility and continue to downplay the seriousness of this matter, insisting I must rely on insurance to cover the costs. This situation raises significant safety concerns, not just for myself but for all Tesla Model 3 drivers. I urge NHTSA to take the following actions: 1. Investigate this safety issue regarding the bumper detachment on Tesla Model 3 vehicles. 2. Pressure Tesla to publicly acknowledge this known issue and take immediate corrective action to prevent future occurrences. 3. Ensure that affected customers are compensated for damages and repairs due to this defect. I appreciate your attention to this serious safety issue and look forward to seeing NHTSA hold Tesla accountable to protect all consumers and ensure vehicle safety. I have attached proof of diligent efforts on my part to get this resolved: - claim number with progressive - communication with Tesla giving them proof of this issue - earlier NHTSA bulletin acknowledging the issue and the Tesla internal service incident created for this issue. Thank you for your urgent attention to this matter.

Travelling south on [xxx]just south of [xxx] on [xxx] at [xxx]. Climate was medium-rain. Car began to hydroplane due to regenerative breaking. Lost control and began to swerve between lanes. Completely swerved 180 degrees so that car was facing wrong direct. Swerved back to right way on highway. No cars around and did not hit anything. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

The contact owns a 2022 Tesla Model 3. The contact stated that while approaching the vehicle, the tire was abnormally low. The tpms warning light was illuminated. The vehicle was taken to the dealer, who discovered a crack in the wheel, resulting in damages to the tire. The contact was informed that the wheel needed to be replaced. The vehicle was not repaired. The manufacturer was notified of the failure but provided no assistance because the wheels were not covered under warranty. The failure mileage was 20,000.

See all problems of the 2022 Tesla Model 3 🔎.

While driving a Tesla 2021 Model 3 tonight at 8:45 p. M. Turning left the wheels locked to the left and would not turn straight causing me to hit a concrete divider. After hitting concrete divider steering released to normal driving but driver side car front rim tire was damaged and wheel alignment misdirected.

See all problems of the 2021 Tesla Model 3 🔎.

I have experienced multiple tire failures on my 2022 Tesla Model 3, with at least 7 tires needing replacement due to air bubbles. These issues have occurred on both front and rear tires, and currently I have 3 more tires with visible bubbles and one tire is actually leaking air. Most of these tires failed within 2,000-6,000 miles of use, which is far below normal tire lifespan of 25,000-40,000 miles. Despite repeated service visits, no alignment or suspension inspection has ever been performed by Tesla to determine why this keeps happening. The tires are just replaced at my cost, with the problem recurring again and again. Despite the pattern, Tesla service advisors continue to blame road conditions or driving habits. I want to be clear: I actively avoid potholes, drive cautiously, and have never experienced anything like this with any previous vehicle. Something is clearly abnormal here. In addition, I have noticed strange clicking and popping noises while driving, which seem to come from the chassis or steering area. It worries me that there may be a deeper mechanical or build quality issue. The vehicle often feels unstable, and I am genuinely concerned that a failure of a suspension component, battery mounting, or other structure could lead to a fire or loss of control. No warning lights have appeared, but the pattern of repeated air bubbles showing in my tire after just driving not even 1,000 miles and abnormal noises makes the vehicle feel unsafe to operate.

The bolt/fastner holding the control arms almost backed all the way out. I was driving and heard metal sound it got worse on the drive home. I also noticed the alignment to get worse and when I got home I looked and the bolt/ fastner almost came out. There is a Tesla recall for only a small percent for my year with that issue. Tesla wants 4k to replace it. It is a huge safety issue. I have a family and it could have been serious if it detached not only to me and my family but other vehicles other pedestrians.

The michelin tires used for this particular model have a foam issue. This foam is put by michelin to reduce road noice and they are coming apart thus creating a rattle in the car making it a hazard while driving on the highway. Tesla replaced one of my tires on may 27, 2025 free of charge and told me it was a known issue. Today 2/25/26 I have the same issue and they're quoting me almost $400. I told them about the tire issue and why there's no recall and they told me to contact NHTSA. They just want to change them one at a time until warranty expires so they don't have to replace all defective tires. I guess they're waiting for somebody to have an accident and sue them to fix the problem.

Rims cracked with normal usage. Current mileage under 17,000. This should not occur, and poses a safety risk with loss of tire pressure.

See all problems of the 2023 Tesla Model 3 🔎.

I am experiencing persistent front suspension issues with my Tesla Model 3 performance. The vehicle has been taken to a Tesla service center three times, yet the problem has not been resolved. The issue includes: unusual noises (clunking, knocking, or creaking) from the front suspension. Instability or poor handling at various speeds. Repeated failures of suspension components despite repairs. Each time, Tesla service has attempted repairs, but the issue continues to persist, raising serious concerns about the safety and durability of the suspension system. The vehicle is currently at Tesla service center as of March 4th 2025 and they are working on the same problem for the 3rd time.

Incident summary: on [xxx], I was in an accident and dropped my Tesla Model 3 at Tesla’s north phoenix collision center in Nov 2024. I received the car back in Dec/Jan. Immediately, I noticed dangerous swaying, bouncing, and veering when hitting dips—especially on the freeway. The car was unstable and unsafe to drive at high speeds. In Feb/Mar, tanner (assistant manager at the collision center) drove the vehicle with me in the passenger seat. After hitting a dip on the freeway, he panicked, exited, and agreed something was wrong. I was later told they did a wheel alignment, but the issue remained. This was the second time they returned the vehicle in an unsafe condition. I nearly crashed due to how unstable it felt. In may 2025, I brought the car back again. Tanner suspected the steering column but said no diagnosis was done. He gave me a loaner vehicle, which had a flat tire. I had to drive my own unsafe car for nearly a month while waiting for another loaner and parts—no resolution during that time. On 6/13/2025, I contacted the Tesla glendale service center. The advisor expressed frustration, saying this collision center often offloads unresolved issues. I also contacted Tesla support (877-798-3752), who advised me to file this NHTSA complaint. As of June 2025, the issue is still unresolved. My car continues to sway and veer dangerously on the freeway, and Tesla north phoenix collision has failed to properly diagnose or fix it despite multiple returns. This vehicle is unsafe to drive, and I’ve been given excuses for over 7 months. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

While driving, I started to hear a creaking sound while backing up and turning the wheel left. The sound became worse over the course of a few weeks. The steering also felt a little loose. I reached out to the manufacturer for a service appointment, and could only be scheduled about a month out. After a few weeks, while trying to parallel park, the car felt like a tire was stuck, or had a flat. I stopped the car to look at all of the tires and they looked fine. When I returned home, I tried to recreate the issue with my wife moving the car slowly from the driver seat while I looked at the wheels. As she turned and backed up, the creaking sound was very loud, but the tires looked fine. When she put the car in drive and began to pull back into the driveway, I could see the front passenger tire was turned abnormally far to the left, looked like it was leaning, and it was locked (not rolling). Once we had the car in a safe position, I jacked up the car and looked at the passenger control arm to see a bolt completely missing from the front suspension lateral link. The other bolt was 1/2 of the way out and barely holding on. If this had come apart at highway speeds, I am afraid it could have killed or seriously injured my family.

On [xxx], I started driving to work when I heard an click from my front wheel. The car was driving without any problem. After a while when making a u-turn, the car front wheel got completely locked with a "grinding sound" and I lost control of the car. Fortunately, it was at low speed and I just stopped driving, if it was at high speed, it could've been a horrible situation. I had to park my car, call Tesla and tow the car to them as it was not drivable. After initial evaluation, they said the bolts of the right suspension lateral arm were not only loose, but detached and fell off, so there was physical locking between the wheel and the lateral arm. Also the bolt attachment site at the subframe was completely worn out so they needed to change the whole subframe and both lateral arms. Beside a clear recall from Tesla models 3/y made between 2018-2020 about the exact same issue, and this event being for the same exact problem, Tesla keeps not appreciating that and says that recall is gone. Tesla says the loose component will be audible before it completely separates, but it was not in my case. Looking at people's posts in public media, I strongly believe Tesla is ignoring this life-threatening deficit in these cars and models and this can put the lives of many drivers at risk. While I paid out of pocket for repairs, I'm more concerned about the safety of driving my and similar cars at the moment, so I request adequate investigation. Here is some evidence: [xxx] [xxx] [xxx] . [xxx] information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

This complaint is about a Tesla rental car from avis which has just shown up in the salvage yard. Because the VIN of the wreck can not be identified I have used the VIN of another wrecked Tesla. Here is the wreck in question. . Read more...

This is a duplicate of the letter I sent to Tesla on June 25, 2024. “for the past two weeks I have traveled to new jersey and back to north carolina. I’m writing to you because of my experience with Teslas fsd. On one occasion I was traveling on [xxx] (NJ) heading to [xxx] -with my navigation and fsd engaged, I approached north and south exit ramps, my Tesla could not make a decision - I had to bring my car to a full stop before the apex of the exit. Cars wizzing by me on both sides. On [xxx] heading home on [xxx] somewhere in virginia- with no one around me doing about 65 mph, my car almost came to an abrupt stop on the highway - once again, fsd fully engaged - my foot off the brake and my hands lightly on the steering wheel. Why? I have no clue - fortunately it reversed itself back into normal. Of course, both of the above incidents frightened me. I’m writing to you because I want a record of these events. I know my software is up to date and I’m not quite sure what to do about this. Please advise: thank you [xxx] the above was sent to Tesla inc 7101 glenwood Ave raleigh, nc 27612 0n June 25 and July 9, 2024 no response- information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

Vehicle steered erratically into a curb while fsd was enabled, causing damage to the rear passenger wheel and tire.

Upper control arm is creaking, extremely common problem, we need to demand a recall.

At 7:50 this morning I had my first drive with Tesla fsd 12. 3. 4. It had been going very close to curbs on the passenger side on 12. 3. 3, but this is the first time it hit the curb and damages the tire rim. The current version of the software puts the car much too close to the curb, something not present in prior versions.

This is an ongoing issue since I bought this car. There is a vibration felt in the steering and throughout the entire car when driving both at low and high speed. It is felt more when driving at higher speeds. Does not seem to be an alignment issue. Car was taken to service center multiple times and will be going again in a few days to attempt to diagnose this issue. I do not know the source of this issue but it causes a lot of concern while driving. Unsure whether something will break apart or will lose control of car etc.

Tesla Model 3 performance (m3p) comes with unrealistic "thin" wall tires on 20" wheels that easily pop when they hit potholes, nails, gutters, median divides, gashes in the road, etc. American roads are poorly maintained if at all by transportation departments. Only thick walled tires are suitable for roads. Tesla Model 3 lr (long range) and sr (standard range) comes with 18" wheels and tires, giving it 2 inches more of padding for both a smoother ride and fewer replacements. Each tire on my m3p costs $400-$500 to replace! that's around $2,000 for a set of four tires! whereas 18 inch tires are more common and cost about half of that, about $200 per tire, $800 for a set. The remedy here is at least 19 inch wheel and tire replacements as a recall provided for free by Tesla to provide more padding and fewer tire replacements to deal with typical crappy roads.

Clunk and popping sound while driving, especially while turning the wheel or going over bumps in road. Maneuverability and control of vehicle felt impacted which could have resulted in an accident, damage to property, and injury and/or death of people. The issue was reproduced at the vehicle's service center and identified as a lose bolt that connects the front suspension lateral links to the subframe. This issue sounds very similar to a previous recall for the same make, model, and year of this vehicle, but the VIN for this particular vehicle was not included in that recall.

I leased a Tesla 3 performance package on oct 24, 2023. It was delivered to connecticut, with the cold weather package, and unbeknownst to me, summer tires. Due to the summer tires and driving with them in temperates unacceptable for their compound, I damaged the passenger rear sidewall. But again, I did not know this was the reason. I brought it to the milford, CT service center on Jan 11, 2024 where they replaced the tire. Yet, replacing the tire was unsafe because it was, of course, also a summer tire. Nobody told me what was going on at any point in the process. A week after, I damaged 2 additional tires (photos attached) and at that point, I investigated and was frustrated to find that they were summer tires. I purchased 4 continental all season tires and had them installed on my vehicle. While the tires were replaced, the technician showed me that the 3 rims involved with the 3 tire malfunctions were slightly bent as the tires afforded inadequate protection. Nowhere on the purchase order or in the purchase agreement did it state summer tires were equipped, I had no idea to even check, and I'm guessing there are a lot of people driving unsafely on inappropriate tires because of the lack of disclosure. This seems like a big hazard and that's why I'm reporting this. I believe Tesla should be made to proactively convey this information and should be responsible for repairs and damages that occurred as a result.

Ever since Tesla pushed a software update to my vehicle on or around 12/20/23, the vehicle screen crashes and reboots every time I enter enter my vehicle. The software version is 2023. 44. 30. 5. 1. The vehicles systems; backup cameras, parking sensors, etc. Are in operable for approximately 2 minutes during the reboot process rendering the vehicle unsafe to operate. I have reported this issue to Tesla on multiple occasions with no resolution offered other than a note that this is “considered” normal with the current software version. I was pushed software update 2023. 44. 30. 8 on 1/8/24 and the issue persists. I have scheduled a service center appointment for 1/29/24.

Car at low mileage started having suspension issues and felt out of alignment. Took car to goodyear where they found car was out of alignment as of car was not set up correctly at factory when made. Goodyear spend a few hours fixing alignment and tire setup. Car is having issues again.

The front suspension lateral link fasteners on the driver side wheel came loose and fell off the car in my driveway when I was backing up the car. There is an active recall for this issue - 23v235000, but my VIN wasn't included in that recall.

Found wheel with 8000 miles with no damage form potholes or anything of the shorts to have a crack.

I was parallel parking the vehicle and I heard a loud "thunk" sound. I looked under chassis and came to learn that arm connected to wheel had completely fallen off. Luckily, this was not on freeway or with my family. Vehicle was taken to Tesla for inspection, they mentioned this should not have happened and they couldn't explain for how this would have been undone, initially. They stated they'd replace both arms but would be fee on customer $1200+ which I was bewildered that not only is this part not supposed to easily come off but that this would be something I needed to pay for. I asked that they take this up with management, they came back 20min later to state they notice slight deterioration and sent me an image, which I could barely see and now explained this "could" have been the cause. I've had some folks share that this may be a known issue with 2018 Model 3, which is also same year my vehicle was made it. I'm really disappointed as this is our second Tesla and this has been first huge incident and luckily it wasn't with others inside, as this could have turned out very differently.

On October 20th, 2023 around 3:00 pm I was driving eastbound on the highway 69 in michigan. A friend of mine was seated on the front passenger side (no more other passenger). Autopilot was not installed on the car and the driver had both hands on the steering wheel. I was driving on the most left lane at speed about 75 mph. At about exit#131, suddenly, I felt the steering wheel turned right a little by itself and the car slowly drifted to the right a little, then the steering wheel quickly turned to left by itself and the car quick turned to the left. I tried to control the steering wheel but couldn't. The car zig-zagged forward and hit the center guardrail at about 45 degree angle. The car was pushed away from the guardrail and stopped in the middle lane. After the crush, the left side of the car tilted to the ground. The left side airbag was deployed and my head hit on the airbag (not injured). The bottom of the drivers side was steaming. At this point I thought the car was going to explode or catch a fire since ev's are known for doing that. My friend and I exited the car immediately and we called the police. No other car was involved and no people get injured. The wheel axle on the front left side collapsed and the wheel fell down on the ground but the tire did not blow up. There were severe damages on the left side of the vehicle: the lamp, the mirror, doors and charging port. . Read more...

I was turning into a parking spot when I heard a loud clanging sound, and I was unable to complete the turn. When I came out to look, the front driver's side wheel was slanted, as if in a turn, the passenger side wheel was straight. I had returned the steering wheel to center before I came out. I found a bolt behind the car, and through visual inspection saw that the front driver's side wheel was no longer attached to the steering shaft. The tow truck driver found another bolt under the car. Neither nut was recovered despite searching. Tesla support told me to tow it to their service center, where they repaired it for me for free, despite the fact that I was no longer under warranty. 1) component that failed: front driver's side control assembly 2) safety at risk: the car was unsteerable at that point, at a higher speed, it would have cause d a crash 3) confirmed by dealer, repaired by dealer. Invoice attached. 4) has not been inspected by anyone other than the dealer, and superficially by the tow truck driver. 5) no warnings or symptoms observed before the incident. Attached: a) picture of the steering arm on the ground, disconnected from the steering shaft. B) picture of one of the recovered bolts. C) repair invoice from Tesla.

The front suspension started making a lot of loud noises, the service center acknowledged that it's a control arm issue potentially however my VIN is not listed in a recall that was conducted for this manufacturer and they're doing more recalls on it but the manufacturer says that I have to pay for the repair despite it being a safety issue for the control arm not being tightened to the frame and suspension and potentially dislodge.

Only when driving on hwy speeds 65 mph and above the steering pulls, while correcting to drive safely the car jerks and is very unsafe during hwy speeds as if I'm fighting to keep straight on the road. Tesla confirmed it was the lower lateral links which was replaced but did not fix the issue. The vehicle continues to have the same issue and now telsa is saying the steering rack may need to be replaced. Seems this is a common issue with this car!.