Structure Related Problems of the 2022 Tesla Model S

Table 1 shows one common structure related problems of the 2022 Tesla Model S.

Table 1. Structure related problems of Tesla Model S

Problem Category Number of Problems
Body problems
8

Body problem #1

2022 Tesla Model S plaid purchased cpo from Tesla florida inc. Jacksonville on 8/29/2025 for $75,533. 19. Multiple unresolved safety defects. (1) trunk closure obstacle-detection failure 10/15/2025: key fob fell in gap between liftgate and roof; powered liftgate continued upward opening cycle and compressed fob against fixed roof glass until rear glass shattered. $4,100 repair. Same cycle on a child hand or finger would cause crush injury or amputation. Tesla model x tailgate and falcon doors have obstacle detection; plaid liftgate lacks it. (2) passenger-side rear door handle requires extreme pressure to operate, raised 10/25/2025; iced over 1/19/2026 compounding egress hazard. (3) center console haptic backup gear selector non-functional plus observed main touchscreen reset/blackout events: no manual gear control during foreseeable touchscreen failure event. (4) hv battery umbrella valves and flood port plunger required replacement 10/25/2025. (5) rear spoiler bilaterally detached as of 5/13/2026 on 200mph-capable vehicle. (6) front trunk latch unreliable; requires 2-3 commands to open; risk of hood opening at speed. (7) usb charging circuit melted a portable battery bank 11/2/2025; fire-risk overcurrent indicator. (8) tire sidewall damage Tesla circled "ok" at cpo delivery; refused replacement 5 times; Tesla sms 1/13/2026: "sidewall damage would need to be replaced. " (9) multiple unauthorized digital-access events: track mode created post-service; charge current set to 5a; dog mode disabled; pre-delivery key card 8/28/2025; phone key 3/14/2026; both front door reflectors found loosened 11/8/2025. Warranty defect notice sent certified 4/20/2026; Tesla declined 5/7/2026 without addressing any item. Full documentation, sms thread, photographs attached.

Body problem #2

The front right door top hinge bolts fell out. Believe the bottom one is broke off. Also have vehicle has a seat belt warning alarm indicated. There is a vehicle appointment scheduled for the Thursday August 14, 2025. Did not notice any warning signs. The door separated in the parking lot of a food establishment.

Body problem #3

Driver door does not unlock after a trip, with passengers inside the vehicle. Driver is unable to exit the vehicle from the driver door. This has happened a couple times now, a Tesla mechanic stopped by after the first time, but didn’t find any issue. It’s happening again.

Body problem #4

The manual door release on the front passenger side of my car was released automatically without anyone in the seat. I was the only one in the car. I was making a turn off of an exit and went over the seam between the bridge and the street. After I went over the seam, the front passenger door manual release was triggered and opened the door. I was able to pull over the close the door immediately after. This is a route I take daily for work and haven't had this problem before. This is a safety issue should someone been sitting in that seat or if there was a car to the right of me and the door fully opened outward. This could result in someone potentially falling out of the car or an accident if someone hit the door if it had swung out. I have tried to reproduce the problem and it has not done it since 3/13/2025 at 4:27pm when the original incident occurred. I did receive an error on the screen stating the manual release button was triggered when I went over the bump. I have tried to book an appointment with Tesla to investigate, but the earliest appointment they had available was April 1, 2025.

Body problem #5

I was driving on the highway utilizing the full self-driving mode. There was traffic and I was behind an 18-wheeler. The 18-wheeler turned into the right lane, but because of the traffic, it couldn't completely clear the lane so the rear was slightly sticking. The Tesla stopped because it couldn't clear the lane while the 18-wheeler was sticking out. I didn't intervene because it had stopped. Then all of a sudden, it surged forward causing the Tesla's right side mirror to be hit by the 18-wheeler's back. The right side mirror's paint job was completely taken off. I didn't have time to intervene because of the sudden surge.

Body problem #6

The hood/frunk open by itself. I was driving at around 25 mph when hood/frunk suddenly opened. This is a serious saftey issue luckily I was able to avoid an accident as I could not see with the hood obstructing view. Vehicle will be taken to Tesla for inspection. No warning lamps or indications also seems as if there is no secondary latch.

Body problem #7

Windshield cracked after preheating the car and pulling out of driveway in cold weather. Saw and heard the crack happen. Found hundreds of other complaints online of owners reporting similar issues. Brought into Tesla dealer and they claim it was from an external windshield chip that then spread although no external chip was present. They seemed very knowledgeable about this issue and trained to try to not cover this under warranty.

Body problem #8

1. When I was driving, the left rear door suddenly opened by itself. 2. It would cause car accident, injures and even death. 3. I haven't go to the service center yet, because it's very hard to make a timely appointment with Tesla. 4. No. 5. No.


Structure related problems in other Tesla Model S model year vehicles:



Model S Service Bulletins
Model S Defect Investigations