Suspension Problems of Tesla Model S - part 2

In December of 2023, my right rear axle broke when I accidently hit a curb. The car was repaired at the Tesla collision center. On last Tuesday, November 12, 2024, I heard a noise while braking. I continued to drive, but next time I needed to use brakes, I had a sensation that the brakes were failing, and I wouldn't be able to stop. The brakes eventually engaged, and I was able to stop the vehicle. I went on an expressway and drove as slowly as possible, maintaining a long distance from the vehicles in front of me and using regenerative braking as much as possible, being aware of a possibility of brakes failure. I got home safely on that day, however, the next day, when I was backing out of the garage, I heard a screeching noise. When I inspected the vehicle, I discovered that the left rear wheel was misaligned, looking exactly like the right rear wheel after the right rear axle broke. Although this defect hasn't been inspected by a technician yet, I am virtually certain that it's the same problem that I had before, now occurring on the opposite side. This means that I was likely driving with a broken axle, which could've resulted in a serious accident. As I mentioned, this is the second instance of the same defect affecting my vehicle, which, in my opinion, is indicative of a serious manufacturing defect that needs to be addressed. The vehicle hasn't been repaired yet and is available for inspection. There were no warning lamps, messages or other symptoms prior to the failure.

See all problems of the 2016 Tesla Model S 🔎.

Driving on freeway when the rear tire tread peeled off the inside tire tread wheel/blow out almost causing an accident. The vehicle pulled hard while driving and almost lost control. The problem has been inspected and confirmed by the Tesla dealer. The tire warning did alert after the tire blew out. This is a very frequently reported incident with the Model S plaid. A defect in the factory camber causing the blowout. Extensive wear is seen on the very inside wall of the tire. You couldn’t see or measure the tire wear from the outside of the vehicle. This is a scary and dangerous problem that needs to be fixed. I bought this vehicle brand new from Tesla factory and the vehicle had less than 13,000 miles. The alignment was also measured when getting repaired and had bad results.

See all problems of the 2023 Tesla Model S 🔎.

Failure part was drivers side front wheel "fore link assembly" which broke at the wheel connection on our driveway while turning left in reverse. I heard a loud thunk but hadn't run over anything and nothing irregular outside so I continued but now I could hear something scrapping. Turns out it was the front tire now rubbing the wheel well liner when turning left. Pulled the tire off and you could easily see where the fore link fractured. Fortunately this part didn't fail on the road as the outcome might have been bad considering the possible loss of control. Our car, 1985 purchased new with 68,450 miles was towed via required flatbed to a Tesla service center and repaired. I have all replaced parts including the fractured section that fell on our driveway. Outside of the repair personnel and myself no one has looked at the part but you can clearly see what used to be a circular opening was elongated and ,about a 90 degree section, missing.

See all problems of the 2015 Tesla Model S 🔎.

There is a repeated issue with my vehicle and I looked it up online and it seems all Tesla Model S vehicles have this issue. This is the 2nd time I've had this same issue. As I go over any bumps, accelerate, or decelerate there's a clicking sound coming from the front wheels. While driving there's a whistling sound. Based on websites and videos I've seen all over the internet, it's the result of a loose nut and bolt. It apparently continually occurs because of the very high amount of torque these cars have and the quality of the parts used for this torque doesn't suffice. Tesla needs to fix this on all their Model S vehicles. Instead apparently all they do at service center is apply grease to the affected area to temporarily make the noise go away but that grease melts away annually.

See all problems of the 2021 Tesla Model S 🔎.

I was slowly backing up to charge my car and heard a thump then my wheel was rubbing against the wheel well. When I looked under the wheel to see what was happening, I discover the metal suspension had snapped off. This was the front passenger side.

-the front suspension half shafts or cv joints produce a known vibration through the accelerator pedal, steering wheel at 25-40 mph during cold starts for the first 3-5 minutes of driving. This is a factory new vehicle. The problem is regularly addressed on Tesla owner forums, noting it is present in all new Tesla Model S vehicles 2019 through 2024. -cv joint vibration is typically caused my misalignment that can ultimately lead to premature wear and failures in the suspension system and potentially the vehicle pulling to one side unexpectedly, potentially wobbling, and ultimately leading to a failure resulting in a potential impact with another object/vehicle. -Tesla dealership acknowledged that the vibration concern is coming from the cv half shafts but did not have a solution and described the condition as a known issue that is just "inherent to high performance vehicles. " in the past, tsbs were posted guiding users to lower the vehicle to reduce the misalignment, but it ultimately did not solve the problem. However, the TSB highlights/indicates that Tesla is aware of cv misalignment, which causes vibration.

See all problems of the 2024 Tesla Model S 🔎.

When driving my vehicle the rear axle snapped causing the vehicle to fishtail. When checked by insurance company for repairs they found the air suspension and rear axle snapped. It took out the air ride suspension, and bent 2 rims. It caused damage to the front fender as well as both interior wheel wells on the driver's side. Due to the suspension issue it caused a rock to come up and cracked windshield. The issue caused my vehicle to leave the road as I could not control the vehicle.

See all problems of the 2013 Tesla Model S 🔎.

2016 Model S started making clunking sounds when turning and braking. Tesla service center inspected the vehicle and observed visible defects on the front left and right fore and aft links. Tesla recommended replacement of and quoted almost $2000 for parts and labor, including inspection fee. Vehicle only has 89000 miles and never had high impact incidents over obstacles.

Backing out of a parking spot, my car made a loud "thunk" and stopped. I put the car in park and got out, looking all around and under the car. I did not see anything. I backed out of the spot and circled the lot to see if there was anything in the parking spot I may have run over. Nothing. When exiting the parking lot, the car made the same "thunk" and again ground to a halt. I again exited the car and looked all around. This time, I could see that the front driver's side tire was not in the correct position. It was shifted toward the back of the wheel well. I knew something had physically broken. I had the car towed to a service center. They checked the car and said a suspension fore link had broken. They recommended replacing all of them, not just the one that broke. They blamed the age of the car (95,000 miles). I was incredibly lucky that this occurred in a parking lot given that the vehicle came to an immediate stop. There were no prior warning signs. The car last had a scheduled inspection at 87,500 miles.

Drove out of my driveway and 2 minutes later I hear a metal clink and my steering wheel pulled to the left. I was going 15-20 mph. Pull over and see the right rear wheel angled inwards. And see a metal piece broke off. Turns out the rear control arm broke for no apparent reason. Many others reported same issue and there was a recall on this for 2013-2014 sb-19-31-001 [xxx] but not years going forward even though many of the newer Tesla’s have same issue. Luckily I was going g slow but it seems it is just a matter of time before this happens to someone on the highway or at faster speeds to cause some serious damage and injuries. Information redacted pursuant to the freedom of information act (foia), 5 u. S. C. 552(b)(6).

The universal joint that connects the steering to the wheels is exposed to the elements and causes the steering to be difficult and/or stop working.

The lower control arm on my left rear tire broke. Specifically, the aluminum of the knuckle joint snapped. This occured in my driveway while backing up. This caused extensive damage to the rest of the rear left suspension.

Air suspension system throws an error. Car attempts to lift but it feels like a limit switch or some upper bound is not working properly, as the car lifts in the rear, then suddenly kicks back down before trying to lift again. This process repeats 5-6 times before stopping. Initially, I could hear a motor or compressor running for about 30 seconds while initially driving the car. Since then, I've not heard any sounds from the suspension and it consistently says that the suspension is either not available or not functional in the driver heads up screen. Tesla is forcing me to pay for this repair, it is uncertain or unclear whether this should be covered under a recall, especially considering the issues on suspension faced in china. Tesla has ridiculous wait times at their service centers - it will take me at least until late July to get this fixed.

See all problems of the 2022 Tesla Model S 🔎.

Car rattles when driven and makes loud sounds when going over bumps. Took to Tesla with 50k miles on it and they said it needs new air spring modules on front left and right. Did not do repair as it was over $3000. My car was built in the fremont factory, the same as the cars in china that were recalled for the same reason. My car was a Tesla fleet car when I purchased it may of this year. Tesla had to know there was a problem and that’s why they wholesaled it to a different car dealership to be sold.

See all problems of the 2017 Tesla Model S 🔎.

After getting new tires installed at walmart I heard a loud knocking noise when turning the steering wheel. The walmart tech thought that it was because the tires were too big/wide. Tesla said they probably forgot to put the car in jack mode and the air suspension fully deflated. Once the sir suspension return to normal the knocking noise is still there, although not as loud and not as frequent. Both the walmart technician and Tesla technician confirmed the noise. Tesla said my front fore and aft links (aka control arms) are worn and in need of replacement. I read that this is a common issue and that Tesla has done a lot of repairs both in and out of warranty (some goodwill repairs). Https://insideevs. Com/news/702556/Tesla-suspension-claims-recall-senators/ Tesla technician talks as if the parts are wear items. I asked why they don't have them in the service manual and I wasn't given a good answer. The technician said that the bushings and ball bearings are wear items and that the fore and aft links get replaced along with them. I was given an estimate of $2,330. 69 for the repair. Attached is the invoice.

See all problems of the 2020 Tesla Model S 🔎.

Front suspension has a popping and creaking sound when driving and turning steering wheel. Safety issue as sounds something is loose but Tesla says no issue it’s the body flexing which is even scarier to hear the panels rattling if this is in fact true. Tesla will not do anything about it. Additionally the brakes and rotors squeal when pressed at slow speeds coming to full hard stop. Both front and back. Both brakes and rotors have 90% life and according to Tesla shouldn’t need replacing until 90k miles due to the regen braking. The braking system does not engage as it should or how it is designed and car has 40k miles. Tesla uses the excuse that that they don’t cover this as it’s a wear and tear component. Which another issue because they don’t know the reason of why it’s doing this. They want customers to pay and replace the brakes and rotors. Many owners with same car experience this issue and is a design defect that can pose safety issues.

I have put my car in the shop 11 times since I purchased it 3 years ago. Now my suspension is having issues. I don't qualify for the lemon law due to the age of my car. I paid over 30,000 for a car that is not going to last till its paid off.

See all problems of the 2014 Tesla Model S 🔎.

Ive been notified that my front upper, lower arms, and bushings on my suspension are damaged. Tesla has sent me an massive bill to replace the parts on the car that I am not able to provide. As a looked up and talked to other Tesla s owners, this apparently is a major issues with all of them and very common. So common that china issued a recall requiring Tesla to fix this manufacture defect of wreaked and poorly manufacture parts. Why is the us not forcing this yet? they should be held liable for their fault mechanic engineer of the vehicle that is costing us thousands of dollars to repair and replace even at very low mileage invoice attached. This was the cost after they gave me discount for replacing a part I did not authorize. This was an issue with the dealership still.

Took my Tesla s plaid in for a tire rotation and found out that my Tesla Model S plaid cannot be rotated because the tires are worn deeply on the rear left side, the vehicle only has 12,928 miles on it. The costco representative say it’s unsafe to drive and the tires need to be replaced. The inner side wall was shredded so contacted Tesla and they stated you need an alignment and new tires. I informed them that it’s a new car and I have not done anything wrong with them, such as going off a curb or hit something to cause such a defect, the alignment specs are defective from the manufacturer, with a little more research from online sources, everyone with a Tesla model x and s are having the same issues at 10,000 miles. They state that the rear camber is not within spec and requires a camber kit to fix the issue. I strongly agree that it’s defective from the manufacturer if many others are having the same issue. If I did not get an alignment at 12k miles the tires could have blown on the freeway, thank god I got it checked. I have attached a photo of the left rear tire and a photo of the right rear tire to compare, this is at 12, 928 miles on the vehicle.

This is the 3rd time a control arm on the car has cracked. I see tons of people online complaining about the same issue with the fault aluminum control arms. I have no damage and no rust and it just cracked on its on as I was backing out of a parking spot. I could have been seriously injured or my daughter had this happened on the highway. My dad is an issurance adjuster for 30 years and has never heard of any cars control arms cracking on their own. Please help as this is a huge safety issue and it seems Tesla has been putting the blame on the drivers. There was a grinding noise in reverse and the wheel was tilted inward. Multiple control arms have cracked in the car. A car that has no damage or accidents. This car is less than 10 years old and this doesn't happen with any other cars. It's a fault control arm part made out of cheap aluminum.

While driving, my back wheel fell off. I had the car in for suspension work twice in q4 2023, and then on March 7, 2024 my back wheel fell off. When speaking with Tesla, they said that this sometimes happens and they have seen this issue before. The also told me that they think it only happens at low speeds, but I have found articles where people were on the highway and their wheel fell off. China has made Tesla do a recall for suspension and wheel issues, why haven't we? I now have had my vehicles suspension worked on at least 4 times, this is dangerous and scary.

Left front lower link suspension component broke at low speed. Wheel moved aft and contacted sharp metal in the wheel well causing tire damage.

Recall issue for my vehicle. Have been having issues with the auto steer/auto pilot that comes in the car. The auto steer automatically goes off and whenever you make a turn, there's a weird sound.

The contact owns a 2019 Tesla Model S. The contact stated that while driving at an undisclosed speed and attempting to complete a turn, the contact heard an abnormal sound emanating from the front end of the vehicle. No warning lights were illuminated. The vehicle was taken to the dealer, who diagnosed a failure with the front-end suspension and informed the contact that they observed normal wear and tear. The vehicle was not repaired. The manufacturer was notified of the failure but provided no assistance. The failure mileage was 58,000.

See all problems of the 2019 Tesla Model S 🔎.

When getting into my vehicle for work, my vehicle appeared to be lopsided with the passenger side of the vehicle being considerably lower than the driver’s side. Luckily I noticed this right away and was able to back up safely into my parking spot. I brought it into the Tesla service center and they confirmed that the rear suspension system/air compressor/air spring module on both sides are faulty and need to be replaced. They also stated that this was a “non-passenger facing alert” that they don’t believe was a new issue because I believe they stated the alert was visible 30 days prior when I had the vehicle in the service center for a different non-safety issue. After many days of research I see that this exact suspension issue thousands of Tesla owners more specifically Tesla owners of Model S/x years 2013-2018 see very frequently and in the state of California there was even a class action lawsuit due to this safety issue but for some reason there still has not been a recall? I believe that this on going suspension issue that Tesla has is a safety issue especially if traveling at higher speeds. This needs to be addressed sooner rather than later as it could lead to significant major safety issues if unaddressed.

When I was driving in the parking lot and turned to park at a parking spot I heard a sound from the passenger side front wheel. After I heard the sound the wheel felt stuck and was not moving freely. There were two other passengers in the car along with the driver. This is the second time that this happened. It happened first on oct 2021 when the car's mileage was 51k and the second time when the mileage was 77k. The Model S was purchased in 2016. Tesla service center fixed it the first time and the repair listed the following 1>fore link assembly lh(1041570-00-b) 2>washer nordlock(1033093-00-a) 3>nut hf m14x1. 50 znni nl insert(1004358-00-c) Tesla charged me $495 for it. The second time this happened the damage was a lot more extensive and Tesla recommended I take the car to a Tesla-approved body shop. I took the car to brooks automotive in fremont and they charged me $10,000 for the repairs. My insurance refused to pay for the damages after I filed a claim with the insurance. Tesla refused to pay for it claiming it was not a manufacturing defect and the car was not under warranty. This car is driven by me and my wife and neither of us are rash drivers. We did not hit any debris on the road or remember an incident that could have led to this happening not once but twice. The car has been driven normally and used for normal family activities on public paved roads.

The fore link assembly on the drivers side of the car failed while pulling backwards out of a parking space at low speed. There was a loud snap and then the front suspension collapsed and the tire contacted the inside of the wheel well. I will attach a picture of the aluminum piece that I found on the ground and I also have the piece in the case you would like it. Tesla did not cover the cost of repair although they replaced both the right and the left fore link (sound like this is a very well documented failure Tesla TSB-17-31-001).

Front control arms left and right fr susp fore link assy , only the replacement is available for inspection upon request. The safety that was put at risk is unknown. It was repaired by Tesla at my expense. There were no warning lamps, messages the only symptoms was noise, metal banging.

Tesla front right hand lower forward link failed at the ball joint (aluminum casting spilt open) part #1041575-00-a, frt fore awd lca rh, made in canada. This happened while backing up on flat pavement without warning. The car has been well cared for, garaged, never damaged or abused and has less than 52k miles. It could have caused a life threatening accident if it would have happened at speed.

Premature wear on almost all front suspension parts relating to control arms and sway bar links. Recently had to pay out of pocket to have two steering rack bolts tightened, they were not torqued properly from the factory apparently.

In February 2022, I struck a downed tree limb which caused damage to my vehicle. The vehicle was repaired at a Tesla service center and the entire front suspension was replaced and paid for by my insurance. The car seemed to drive fine after this incident. In December 2023, I took the car in to a Tesla service center for an unrelated issue (the coolant level was low). After completing the service, I received a call from the service center stating that the service technician noticed that the vehicle was "swaying heavily to the right" and that it was not safe to drive. The service center performed diagnostic work and told me that the left fore link had detached from the ball assembly and that both the left and right fore links showed excessive wear. The service center initially told me that I would need to pay for this repair. Had them verify that the same components had been replaced recently and that only 6600 miles had been driven on the new suspension. After I told them that I would contact my insurance company, the service center quickly changed their tune, said they would cover the repair, and completed the repair within hours. Assuming their diagnosis was not fraudulent, and that the suspension was correctly replaced the first time, I find it deeply concerning that a key component of the suspension would fail after 6600 miles. I have copies of both service invoices and my chat history with the service center that I am happy to provide to substantiate this report. I was not able to attach them to this form so please contact me if you would like to obtain copies.

Halfshaft and control arm broke while backing up from a walmart store. Tesla dealer diagnosed it but the repair was not covered. I had to pay out of pocket but this could have been prevented it the car was recalled.

Right front lower suspension arm bushing pulled out leaving wheel loose. Recognized right away but could have caused loss of control. No provoking reason. Taken to dealer who replaced part.

Left lower rear control arm is broken. Luckily it happened as I entered the garage. Could have been catastrophic on highway driving. There was no warning message of light.

While parking the left suspension fore link completely broke. The car only has 50k miles on it. I believe it is this issue: https://static. Nhtsa. Gov/odi/tsbs/2017/mc-10110741-9999. Pdf https://static. Nhtsa. Gov/odi/inv/2020/inoa-pe20020-5764. Pdf.