general problems of the 2002 Toyota Tundra

11 problems related to structure have been reported for the 2002 Toyota Tundra. The most recently reported issues are listed below. Please also check out the statistics and reliability analysis of the 2002 Toyota Tundra based on all problems reported for the 2002 Tundra.

1 Structure problem

Failure Date: 02/05/2025

The contact owns a 2002 Toyota Tundra. The contact, who is an independent mechanic, stated that the fuel tank had detached. The contact stated that the subframe was extremely rusted. There were no warning lights illuminated. The contact stated that the failure was related to NHTSA campaign number: 09v444000 (structure). The contact called the local dealer, but the vehicle was not diagnosed or repaired. The manufacturer was not contacted. The failure mileage was approximately 190,000.

2 Structure problem

Failure Date: 11/12/2024

The contact owns a 2002 Toyota Tundra. The contact stated that the frame and the front bumper were severely rusted. The vehicle was not diagnosed or repaired by an independent mechanic or dealer. The manufacturer was notified of the failure and referred the contact to the NHTSA hotline for assistance. The failure mileage was approximately 117,000.

3 Structure problem

Failure Date: 01/16/2024

The contact owns a 2002 Toyota Tundra. The contact stated that while the vehicle was in for routine maintenance, the mechanic discovered severe rusting and corrosion on the subframe of the vehicle. The vehicle was taken to the local dealer who determined that the vehicle was unsafe to drive due to the severe rusting of the subframe. The contact was informed that the subframe needed to be replaced. The vehicle was not yet repaired. The manufacturer was not yet notified of the failure. The failure mileage was 200,000.

4 Structure problem

Failure Date: 06/06/2022

The contact owns a 2002 Toyota Tundra. The contact stated that he previously received notification of NHTSA campaign number: 09v444000 (structure). The vehicle was taken to the local dealer and repaired under the recall. Recently, the contact was informed by an independent mechanic that cracks had formed on the rear suspension due to severe corrosion. The contact then took the vehicle to another dealer, kelly Toyota of hamburg (1 industrial dr, hamburg, PA 19526) and was informed that the recall was a one-time free repair and the dealer offered no additional assistance. The manufacturer was notified of the failure and informed him that the vehicle was too old for service. The vehicle was not repaired. The failure mileage was 81,324.

5 Structure problem

Failure Date: 11/01/2018

Tl the contact owns a 2002 Toyota Tundra. While the vehicle was parked, the contact noticed that the frame was corroded. The vehicle was not taken to a dealer or an independent mechanic for diagnostic testing. The vehicle was not repaired. The manufacturer was notified of the failure and provided case number: 1811260984. The approximate failure mileage was 106,000.

6 Structure problem

Failure Date: 05/09/2016

The contact owns a 2002 Toyota Tundra. While having body work done on the vehicle by an independent mechanic, it was brought to the contact's attention that the rear frame of the vehicle was corroded. The contact stated that the vehicle was previously serviced under NHTSA campaign number: 09v444000 (structure), but the remedy failed to repair the vehicle. The contact stated that the vehicle exhibited signs of corrosion after the recall remedy was applied. The manufacturer was notified of the failure. The approximate failure mileage was 330,000.

7 Structure problem

Failure Date: 09/07/2012

I had recall for my Tundra bed and there were going to resolve the rust issue at no charge. I took my truck to bobby rehal Toyota in mechancisburg PA. They broke a part that wasn't part of the recall. They told me and if I wanted my truck back I had to pay for it. I tried to resolve with bobby rehal and Toyota main office and they told me to pay if I wanted my truck and the part they broke was not part of the recall. I explained I didn't need or want this recall but was told it was a no cost recall by letter. I paid it but now I just received another recall for airbag but how can I take my truck to Toyota not knowing the outcome of the recall so I may choose to do nothing because I cannot be sure they won't make me pay again for something I didn't want/need in the first place. Thanks.

8 Structure problem

Failure Date: 03/17/2010

My 2002 Tundra recall on the frame. Passed rear cross member inspection, however the rest of the under body is severally corroded. Dealership is telling me that the truck needs about $4500 to pass inspection? the front end is rusted out. As of now, my truck is still at dealership, waiting for Toyota rep to inspect my Tundra. I feel that im getting the bad end of this recall. I need help.

9 Structure problem

Failure Date: 11/18/2009

The contact owns a 2011 Dodge durango. The contact had had sever corrosion on the entire under carriage frame and struts. The contact received notification of NHTSA campaign number: 09v444000 (structure) however, the parts to do the repair were unavailable. The contact stated that the manufacturer exceeded a reasonable amount of time for the recall repair. The manufacturer was made aware of the issue. The contact had experienced a failure. Parts distribution disconnect.

10 Structure problem

Failure Date: 10/07/2009

Yesterday, had $1300. 00 work done on my 2002 Toyota Tundra. Mechanic advised me that my springs need replacement as they are completely rusted. This evening, susan wornick of channel 5 investigative team, did a report on Toyota Tundras rusting out. Specifically springs and frame. Ms. Wornick informed any owners of Tundras (2000-2001 and possibly 2002) to file complaint with NHTSA. Hence this email.

11 Structure problem

Failure Date: 09/21/2004

3 interior door handles broke off completely starting in 2004 front passenger door, then in 2005 right rear passenger, 2006 the driver handle broke. Toyota did not want to repair said it was not a manufactures defect. Everything is plastic and cheaply made, I had to pay for repair, feared that in an event of an accident I would be be able to exit my vehicle unless I rolled window down and opened door from outside handle.


Other Structure related problems of the 2002 Toyota Tundra


Safety Ratings of Tundra Cars
Fuel Economy of Tundra Vehicles
Tundra Service Bulletins
Tundra Safety Recalls
Tundra Defect Investigations